Tag: refractory

Incinerator with Ease of Jealousy in weight: 60 Kg/h.

Ability of destruction in weight: 60 Kg/h.

It should be able to work less 10 hours/day

This incinerator must have the ability to destruct all combustible wastes produced by hospitals, private practices, labs, institutes, etc…

Design Specification: Types A, B, C, D, and E of medical waste 

“PYROLYTIC” combustion, by simply controlling the gasification of waste.

The incinerator must prevent the discharge of smoke and dust that is fine, (Smokeless) during the loadings.

It should have the ability to reduce the quantity of wastes from 98%.

It should be able to hold emission in the next burn with gas residence of less than two seconds.

The incineration should be completely free of visible smoke as well as offensive odours.

The lower volt electricity (L.C.P) of the waste will be 3,500 kcal/kg

The Temperatures of combustionMinimum will be 850oC and maximum 1400oC

Post combustion: 1100oC.

The Inner diameter of the Chimney: Ø 400 and its elevation: 8 m

The Volume of the combustion chamber: 1.200 L

The Dimension of this doorway for loading cm: 70×70.

Burner operation should be Automatic On/Off

Gas: diesel

The provider must supply necessary information for the top of  this installment

This incinerator with”PYROLYTIC” combustion must have:

A combustion chamber of waste:

* Totally tight doorway for the manual loading of waste.  The loading should be Manual, Batch Load 

* A burner of lighting that the use is restricted to the ignition of waste.

* Frontage of loading with door seals ended up on hinges, wheel of screw plug, elastic joint, and stuffing insulating from refractory.

* The insulation of the combustion chamber should be made up of refractory bricks, so using a high content of aluminium and insulates bricks in order to guarantee a minimum temperature on   the exterior sheet metal.

* Composition of this refractory;

Refractory concrete:

. Nature: 42 percent of Al203

Insulate in fibrous panels:

. Thickness: ≥75 mm

Nature: Calcium silicate.

* Burner of lighting of waste, with fuel, standard mono-bloc casting directing stirring flame, lighting and safety of digital ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.

* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.

* Plate of combustion in Carborundum, avoiding the fixing of glass and slags. 

One chamber incinerator

One (MAIN) chamber only, with two doors
Doors with hinges at the center
LPG combustible mainly
After burner and chimney don′t change
MAIN Chamber dimensions [LxWxH]: 2.2m x 4.5m x 2.8m, so we can put two containers within the MAIN chamber
Ok per your comment, refractory concrete and fire brick inside the chamber; feed door with refractory concrete
Burning Rate:47.5–50kg/hour
Minimum Operating Temperature:850o C(primary combustion)
Maximum Operating Temperature:1450 oC(Afterburner chamber)
Secondary Burning Capacity:Compulsory
Density Insulation:20mm High
Refractory Casting:Minimum 65mm
Heavy duty refracting lining to withstand:1500 oC
Average burn out time :maximum:3 hrs
Fuel type:Diesel
Fuel Consumption in L/hr:7.5 to 9
Residence time in secondary chamber:2sec
Residue ash post 100kg:Max 3.8kg
1)      This type is suitable for medical waste, but how many kilos can be put in the incinerator in one time
2)      Q: Operation and maintenance costs, these costs are based on?? What if we use it every day??
3)      How many hertz do we need for this type of incinerator
4)      Where is the oil tank in the incinerator?
5)      Is it possible to build in not the standard accessories but the high proof accessories?
6)      What are the costs when shipment is to Surinam/South America
7)      How will the inicinerator be delivered? Partly installated or do we have to install it completly? 
And in addition, the other models with less burn rate capacity as TS100(PLC); TS50(PLC); TS30(PLC); TS20(PLC) and TS10(PLC), interests also our company.
So, would you give also Proforma Invoices of these models in CIF Prices to Port of Abidjan.
 
Furthermore, as the Incinerators have to be installed at nationwide, there are always great power cuts in our country.
So, we would like to know if you can supply each Incinerator with a diesel engine (generator) which power is adapted to the power of the Incinerator unit?

One chamber incinerator

One (MAIN) chamber only, with two doors
Doors with hinges at the center
LPG combustible mainly
After burner and chimney don′t change
MAIN Chamber dimensions [LxWxH]: 2.2m x 4.5m x 2.8m, so we can put two containers within the MAIN chamber
Ok per your comment, refractory concrete and fire brick inside the chamber; feed door with refractory concrete
Burning Rate:47.5–50kg/hour
Minimum Operating Temperature:850o C(primary combustion)
Maximum Operating Temperature:1450 oC(Afterburner chamber)
Secondary Burning Capacity:Compulsory
Density Insulation:20mm High
Refractory Casting:Minimum 65mm
Heavy duty refracting lining to withstand:1500 oC
Average burn out time :maximum:3 hrs
Fuel type:Diesel
Fuel Consumption in L/hr:7.5 to 9
Residence time in secondary chamber:2sec
Residue ash post 100kg:Max 3.8kg
1)      This type is suitable for medical waste, but how many kilos can be put in the incinerator in one time
2)      Q: Operation and maintenance costs, these costs are based on?? What if we use it every day??
3)      How many hertz do we need for this type of incinerator
4)      Where is the oil tank in the incinerator?
5)      Is it possible to build in not the standard accessories but the high proof accessories?
6)      What are the costs when shipment is to Surinam/South America
7)      How will the inicinerator be delivered? Partly installated or do we have to install it completly? 
And in addition, the other models with less burn rate capacity as TS100(PLC); TS50(PLC); TS30(PLC); TS20(PLC) and TS10(PLC), interests also our company.
So, would you give also Proforma Invoices of these models in CIF Prices to Port of Abidjan.
 
Furthermore, as the Incinerators have to be installed at nationwide, there are always great power cuts in our country.
So, we would like to know if you can supply each Incinerator with a diesel engine (generator) which power is adapted to the power of the Incinerator unit?

Mobile Diesel Fired Incinerator in container

Mobile Diesel Fired  Incinerator in container, 
supplied with the following specifications:
complete with constant ventilation fans for extraction, 
factory installed inside one 20ft ISO container complete with lighting, ventilation fan, fire security, 3 access doors, and a 1200 litre fuel tank complete with a piping. 
Fully containerised mobile  waste management solution for medical, animal, and industrial waste applications.
Installed in Container (ISO) : 20”
or its nearest equivalent model “
Tender Technical Specification
Destruction rate of 50kg/hr
Hot Hearth Principle
Refractory insulation:
a. Silicon carbide floor
b. Minimum 22mm insulation thickness
c. Brick lined Refractory insulation
d. Three layers of refractory insulation
e. Temperature Rating 1650 deg.C
f. 42% alumina fire bricks
Primary Chamber:
a. 120Kw Burner 
b. Dedicated independent fan system, damper controlled. 
c. Thermostatic Sensor 
d. Dimensions – 700mm x 700mm x g00mm
e. Square Chamber with curved floor for liquid centralization
Hot Hearth Chamber:
a. 120Kw Burner
b. Thermostatic Sensor 
c. Minimum Temperature of 1100 deg.C as per WHO guidelines. 
d. Two second retention time – Proven with CFD modeling.
Steel Construction:
a. constructed from 8mm & 1Omm steer plate 
b. Painted two pack paint system, red with black flashing
Control Panels:
a. Door dimensions 700mm x 700mm
b. Front mounted ash collection box.
Control Panels:
a. AiController
b. Plug and play 
c. Threezone monitoring of:
i)Primary chamber
              ii) Secondary chamber
              iii) Hot hearth
d. Digital display
e. Burner on-off indication lights 
f. Timer
Chimney:
a. Mild steel painted red
b. Refractory insulated with 50mm of insulation.
Unit Dimensions:
1840mm x 1 ‘1 50mm x 1950mm high.
Safety:
a. Burner door cut-off switches
b. Fire valve fitted to fuel system 
c. Maximum noise at 1m x g0 decibels 
d. Exterior temperature 70 deg.C Max

Mobile Diesel Fired Incinerator in container

Mobile Diesel Fired  Incinerator in container, 
supplied with the following specifications:
complete with constant ventilation fans for extraction, 
factory installed inside one 20ft ISO container complete with lighting, ventilation fan, fire security, 3 access doors, and a 1200 litre fuel tank complete with a piping. 
Fully containerised mobile  waste management solution for medical, animal, and industrial waste applications.
Installed in Container (ISO) : 20”
or its nearest equivalent model “
Tender Technical Specification
Destruction rate of 50kg/hr
Hot Hearth Principle
Refractory insulation:
a. Silicon carbide floor
b. Minimum 22mm insulation thickness
c. Brick lined Refractory insulation
d. Three layers of refractory insulation
e. Temperature Rating 1650 deg.C
f. 42% alumina fire bricks
Primary Chamber:
a. 120Kw Burner 
b. Dedicated independent fan system, damper controlled. 
c. Thermostatic Sensor 
d. Dimensions – 700mm x 700mm x g00mm
e. Square Chamber with curved floor for liquid centralization
Hot Hearth Chamber:
a. 120Kw Burner
b. Thermostatic Sensor 
c. Minimum Temperature of 1100 deg.C as per WHO guidelines. 
d. Two second retention time – Proven with CFD modeling.
Steel Construction:
a. constructed from 8mm & 1Omm steer plate 
b. Painted two pack paint system, red with black flashing
Control Panels:
a. Door dimensions 700mm x 700mm
b. Front mounted ash collection box.
Control Panels:
a. AiController
b. Plug and play 
c. Threezone monitoring of:
i)Primary chamber
              ii) Secondary chamber
              iii) Hot hearth
d. Digital display
e. Burner on-off indication lights 
f. Timer
Chimney:
a. Mild steel painted red
b. Refractory insulated with 50mm of insulation.
Unit Dimensions:
1840mm x 1 ‘1 50mm x 1950mm high.
Safety:
a. Burner door cut-off switches
b. Fire valve fitted to fuel system 
c. Maximum noise at 1m x g0 decibels 
d. Exterior temperature 70 deg.C Max

Medical Incineraotors chamber of post combustion

1.A chamber of post combustion of gases
A burner of combustion of gases,
A device of injection of air allowing a total re-combustion of gases,
A device of air inlet of cooling of waste gases,
A sheath of evacuation of the gases burnt,
Carcass in strong sheet steel with support of connection
Composition of the refractory;
Refractory concrete:
Thickness :>150mm
Nature: 65%% of Al203
Insulate in fibrous panels:
Thickness: >85mm
Nature: Calcium
Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, 
electromagnetic sluice gate of regulation and isolating valve.
A secondary injection of air to ensure perfect oxygen content.
2.A control box ensuring the complete cycle of combustion.
3.Fan:
Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of 
the automatic cycle.
4.Controls and regulations:
Control box watertight to dust, including:
A switch circuit breaker for each engine (ventilators and burners).
A timer with adjustable temporization for the regulation of each burner.
A regulator with digital watching for the temperature of combustion.
A regulator with digital watching for the temperature of post-combustion.
Electric box.
5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing.
6.Process filtering system: scrubber to be mentioned as optional
7.Emission standards compliance: BS 3316 or equivalent standard
8.Capacity to treat plastic: not less than 40% by weight
9.CE manufacturing compliance: BS EN 746-2-1997

Medical Incineraotors chamber of post combustion

1.A chamber of post combustion of gases
A burner of combustion of gases,
A device of injection of air allowing a total re-combustion of gases,
A device of air inlet of cooling of waste gases,
A sheath of evacuation of the gases burnt,
Carcass in strong sheet steel with support of connection
Composition of the refractory;
Refractory concrete:
Thickness :>150mm
Nature: 65%% of Al203
Insulate in fibrous panels:
Thickness: >85mm
Nature: Calcium
Burner with fuel, mono-bloc casting guiding type with horizontal flame, lighting and safety of electronic ignition, permanent ventilation, 
electromagnetic sluice gate of regulation and isolating valve.
A secondary injection of air to ensure perfect oxygen content.
2.A control box ensuring the complete cycle of combustion.
3.Fan:
Electro-ventilator distributing the secondary air, the regulation of the air flow being carried out by valves and following the control of 
the automatic cycle.
4.Controls and regulations:
Control box watertight to dust, including:
A switch circuit breaker for each engine (ventilators and burners).
A timer with adjustable temporization for the regulation of each burner.
A regulator with digital watching for the temperature of combustion.
A regulator with digital watching for the temperature of post-combustion.
Electric box.
5.The de-ashing must be done in the bottom of the combustion chamber or the de-ashing should be automatic or manual batch de-ashing.
6.Process filtering system: scrubber to be mentioned as optional
7.Emission standards compliance: BS 3316 or equivalent standard
8.Capacity to treat plastic: not less than 40% by weight
9.CE manufacturing compliance: BS EN 746-2-1997

Incinerator with Capacity of destruction in weight: 60 Kg/h.

Capacity of destruction in weight: 60 Kg/h.

It should be able to operate not less than 10 hours/day

This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…

Design Specification : Types A, B, C, D, and E of medical waste 

“PYROLYTIC” combustion, by controlling the gasification of waste.

The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings.

It should be able to reduce the volume of wastes by 98%.

It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.

The incineration should be completely free from visible smoke as well as offensive odours.

The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg

The Temperatures of combustion: Minimum will be 850oC and max 1400oC

Post combustion: >1100oC.

The Internal diameter of the Chimney: Ø 400 and its height: 8 m

The Volume of the combustion chamber: 1.200 L

The Dimension of the door for loading in cm: 70×70.

Burner operation should be Automatic On/Off

Fuel : diesel

The supplier must provide  necessary information for the best of  the installation

This incinerator with “PYROLYTIC” combustion must have:

A combustion chamber of waste:

* Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load 

* A burner of lighting which the use is limited to the ignition of waste.

* Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.

* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on   the outside sheet metal.

* Composition of the refractory;

Refractory concrete :

. Thickness : ≥100 mm

. Nature: 42% of Al203

Insulate in fibrous panels :

. Thickness: ≥75 mm

Nature: Calcium silicate.

* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.

* Plate of combustion in Carborundum, avoiding the fixing of glass and slags. 

Incinerator with Capacity of destruction in weight: 60 Kg/h.

Capacity of destruction in weight: 60 Kg/h.

It should be able to operate not less than 10 hours/day

This incinerator must be able to destruct all combustible wastes produced by hospitals, private clinics, laboratories, institutes, etc…

Design Specification : Types A, B, C, D, and E of medical waste 

“PYROLYTIC” combustion, by controlling the gasification of waste.

The incinerator must avoid the release of black smoke and fine dust, (Smokeless) during the loadings.

It should be able to reduce the volume of wastes by 98%.

It should be able to hold emission in the second burn with gas residence of not less than 2 seconds.

The incineration should be completely free from visible smoke as well as offensive odours.

The lower calorific power (L.C.P) of this waste will be 3,500 kcal/kg

The Temperatures of combustion: Minimum will be 850oC and max 1400oC

Post combustion: >1100oC.

The Internal diameter of the Chimney: Ø 400 and its height: 8 m

The Volume of the combustion chamber: 1.200 L

The Dimension of the door for loading in cm: 70×70.

Burner operation should be Automatic On/Off

Fuel : diesel

The supplier must provide  necessary information for the best of  the installation

This incinerator with “PYROLYTIC” combustion must have:

A combustion chamber of waste:

* Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load 

* A burner of lighting which the use is limited to the ignition of waste.

* Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.

* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminium and insulates bricks in order to assure a minimum temperature on   the outside sheet metal.

* Composition of the refractory;

Refractory concrete :

. Thickness : ≥100 mm

. Nature: 42% of Al203

Insulate in fibrous panels :

. Thickness: ≥75 mm

Nature: Calcium silicate.

* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding  plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.

* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.