Tag: waste

we are famous brand(Hiclover) china incinerator manufacturer and all over the world. We supply single combustion chamber, double combustion chambers, three combustion chambers and multi-combustion chambers waste incinerators for laboratory, clinic, hospital, medical center, hygiene clinical waste destruction with medical disposable, biological waste, medical plastic waste, hazardous waste, red bag waste, needle disposal, gauze and bandages, sealed sharp containers, pathological waste, trace-chemotherapeutic wastes, etc. china incinerator manufacturer supply better product and better price for customer.

Key Features:
●Full range incinerator with Economized Small Scale incinerator, Standard Small-Large Scale incinerator, General Municipal Solid Waste Incinerator, Pet and Animal Cremation, Containerized Mobile Incinerator, High Efficient Environmental Waste Incinerator.
● Single combustion chamber, double combustion chambers, three combustion chambers and multi-combustion chambers waste incinerators.
● System solutions for medical waste environmental.
● High burn rate, from 5kgs to 1000kgs per hour.
● New Design for pet animal cremation business.
● HICLOVER, trusted partner with years of experience.

Items/Model TS10(PLC) TS20(PLC) TS30(PLC) TS50(PLC) TS100(PLC)
Burn Rate 10 kg/hour 20 kg/hour 30 kg/hour 50 kg/hour 100 kg/hour
Feed Capacity 20kg 40kg 60kg 100kg 200 kg
Control Mode PLC PLC PLC PLC PLC
Combustion Chamber 100L 210L 330L 560L 1200L
Internal Dimensions 50x50x40cm 65x65x50cm 75x75x60cm 100x80x70cm 120x100x100cm
Secondary Chamber 50L 110L 180L 280L 600L
Smoke Filter Chamber Yes Yes Yes Yes Yes
Feed Mode Manual Manual Manual Manual Manual
Voltage 220V 220V 220V 220V 220V
Power 0.5Kw 0.5Kw 0.5Kw 0.7Kw 0.7Kw
Oil Consumption (kg/hour) 5.4–12.6 7.8–16.3 10.2–20 12.1–24 14–28
Gas Consumption (m3/hour) 6.2–11.4 8–15.7 9.8–20 9.9–26.1 10–32.2
Temperature Monitor Yes Yes Yes Yes Yes
Temperature Protection Yes Yes Yes Yes Yes
Oil Tank 100L 100L 100L 100L 200L
Feed Door 30x30cm 45x40cm 55x50cm 70x55cm 80x60cm
Chimney 3Meter 3Meter 5Meter 5Meter 10Meter
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel
1st. Chamber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃
2nd. Chamber Temperature 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Gross Weight 1500kg 2200kg 3000kg 4500kg 6000kg
External Dimensions 140x90x120cm 160x110x130cm 175x120x140cm 230x130x155cm 260x150x180cm

No.    Parameter    Standards, Guideline, Criteria and Procedure
1    Basic Plant Design    An approved plant must have four distinct sections that demonstrate three principles of
Turbulence, Residence Time and Temperature are inbuilt in the plant design .The
regulated sections may include but not limited to:

Overall plant layout. Feed chamber/ charging
Primary Combustion Chamber. Secondary Combustion Chamber. Particulate Scrubbers
Acid Gas Scrubbers The stack/ chimney.
2    Feeding And Charging    Controlled hygienic, mechanical or automatic feeding methods have to be used which
will not influence the air temperature in the primary and secondary chambers of the
incinerator negatively.

No waste is to be fed into the incinerator:

1.    Until the minimum temperatures have been reached.

2.    If the minimum combustion temperatures are not maintained.
3.    Whenever the previous charge has not been completely combusted in the case of batch feeding.

4.    Until such time as the addition of more waste will not cause the design parameters of the incinerator to be exceeded.
3    Primary  Combustion
Chamber    The primary combustion chamber must:

1.    Be accepted as the primary combustion zone.
2.    Be equipped with a burner/s burning gas/fuel or low sulphur liquid fuels.
Other combustion methods will be judged on merits.

3.    Ensure primary air supply is controlled efficiently

4.    Ensure minimum exit temperature is not less than 850oC
4    Secondary
Combustion Chamber
(Afterburner).    The secondary combustion chamber must:

1.    Be accepted as secondary combustion zone.
2.    Be fitted with secondary burner/s burning gas or low sulphur liquid fuel or any suitable fuel.

3.    Ensure secondary air supply is controlled efficiently.

4.    Ensure flame contact with all gases is achieved.

5.    Ensure residence time is not less than two (2) seconds.
6.    Ensure the gas temperature as measured against the inside wall in the secondary chamber & not in the flame zone, is not less than 1100oC.

7.    Ensure the oxygen content of the emitted gases is not less than 11%.
8.    Ensure both primary and the combustion temperatures are maintained until all waste has been completely combusted
5    Particulate Removers    A mechanical particulate collector must be incorporated after secondary combustion
chamber for removal of particulate pollutants entrained in the flue gas stream. The
particulate collectors may include any of the following or a combination thereof:

22

Cyclone separator Electrostatic precipitators Fabric filters
6    Chimney / Stack    1.    The chimney should have a minimum height of 10 meters above ground level
and clear the highest point of the building by not less than 3 meters for all
roofs. The topography and height of adjacent buildings within 50 meters radius should be taken into account.

2.    If possible the chimney should be visible to the operator from the feeding area.
3.    The addition of dilution air after combustion in order to achieve the
requirement of these guidelines is unacceptable.

4.    The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting gases.

5.    Point for the measurement of emissions shall be provided.
7    Instrumentation    Instrument for determining the inside wall temperature and not burner flame
temperature must be provided for both primary and secondary chambers.

2.    An audible and visible alarm must be installed to warn the operator when the secondary temperature drops to below the required temperature.

3.    In addition to the above the following instruments may also be required.

A carbon monoxide and/or oxygen meter/recorder A smoke density meter/recorder
A gas flow meter/recorder

A solid particulate meter/recorder

Any other instrument or measurement that may be considered necessary
8    Emission Limits    1.    Combustion efficiency:

Combustion efficiency (CE) shall be at least 99.00% The Combustion efficiency is computed as follows;

C.E=    % CO 2    x 100
% CO2 + CO
2.    The temperature of the primary chamber shall be 800 ± 50o C
3.    The secondary chamber gas residence time shall be at least 1 (one) second at 1050 ± 50o C, with 3% Oxygen in the stack gas.

4    Opacity of the smoke must not exceed 20% Viewed from 50 meters with naked eyes
5.    All the emission to the air other than steam or water vapour must be odourless
and free from mist, fume and droplets.

6.    The Authority may require that the certificate holder have tests carried out by an accredited institution to determine stack and/or ground level concentrations of the following substances.

No

Cadmium and compounds as    Cd Mercury    Hg
Thallium    Tl

Chromium    Cr
Beryllium    Be
Arsenic    As
Antimony    Sb
Barium    Ba
Lead    Pb
Silver    Ag
Cobalt    Co
Copper    Cu
Manganese    Mn
Tin    Sn
Vanadium    V
Nickel    Ni
Hydrochloric    HCL
Hydrofluoric acid    HF
Sulphur dioxide    S02
A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where:

DRE = [(Win – Wout)/Win]*100
Where: Win = mass feed rate of the POHC in the waste stream fed to incinerator, and
Wout = mass emission rate of POHC in the stack prior to the release to the
atmosphere.

The average dioxin and furan concentration in the emissions should not exceed 80ng/m3 total dioxins and furans if measured for a period of 6 to 16 hours.

te:
All pollutant concentrations must be expressed at Oo C and 1.013 x 10 5 N/m2,
dry gas and 11% oxygen correction.

Oxygen correction is computed as:

Es =    21 – Os   x EM 21 – OM
Where:  Es    = Calculated   emission concentration at the standard percentage oxygen concentration
EM    = Measured emission concentration
Os    = Standard oxygen concentration
OM    = measured oxygen concentration

hot medical waste disposing machine, Operation Condition: 8-16 hr/ day

hot medical waste disposing machine, Operation Condition: 8-16 hr/ day 
Control: Built-in data recording
Operating temperature: Incinerator 
/Primary Combustion Chamber
Primary Chamber: 900 – 1200 0C


Type: horizontal/vertical
Temperature:  1200- 1300 oC
Residence time of gases : >2 seconds
Ash Residue: <5% of original waste size
Ash Handling System: Both Automatic and manual removal of Ash. Must ensure removal/treatment of hazardous remnants of ash
Flue gas treatment   system : Capable of treating the flow of flue  gas as the incinerator is operating at its maximum capacity
Auxiliary device: Water level gauge, pressure sensor, PH sensor..etc 
Auxiliary device: Fuel cut-off device
Waste  feeding mechanism: Automatic pneumatic/hydraulic waste loading system or conveyor belt , capacity 650-800 L at a time                                                                                                                                      
Chimney (Stack):
Type: Vertical type
height:>7 meter’
Material: Fireproof cast, stainless steel
OUTPUT: 
GAS- SMOKELESS,ODORLESS 
ASH -Max <5% of original waste size
Reduction of Pollutant gas SO2, HCL, HF and line particulate
Emission standard:
WHO/ European
Test report for emission testing provided?
Heat exchange mode: Automatic

Type: Constant loading, Top LoadingCapacity/Burn rate per hour: 250 -300 kg/hr Substance:External- 3 layers Internal Liner:  a fire proof material of pre-fired refractory bricks Using Aluminium Liner resistant to corrosive Gas or Waste and Also to thermal shockSecondary Combustion Chamber:

small scale incinerator means small burning rate (capacity), average from 5kgs per hour to 20 kgs per hour. this kind of incinerator mainly for small hospital clinic or laboratory, etc. but all of them design with double combustion chamber to best waste treatment. some place or department, small scale incinerator is necessary for goverment rule request and the end user need a simple cheap equipment, you can contact with to design with more cheaper cost but simple for you.

Items/Model YD-10C YD-20C YD-30C
Burning Rate (kgs/Hour) 10 kgs/Hr. 20 kgs/Hr. 30 kgs/Hr.
Feed Capacity (kgs) 40 kgs 40 kgs 50 kgs
Equipment Weight 2100 kgs 2100 kgs 2300 kgs
Primary Chamber (Liters) 200 200 250
Secondary Chamber (Liters) 140 140 140
External Dimensions (cm) 170x140x160 170x140x160 170x140x190
Internal Dimensions (cm) 55x55x65 55x55x65 55x55x85
Oil Tank(Liters) 50 100 100
Door Opening (cm) 38 x 48 38 x 48 38 x 48
Chimney (M) 5 5 5
Chimney Type Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber YES YES YES
Mix-Combustion Chamber YES YES YES
Smoke Filter Chamber YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES
1st. Chamber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃
2nd. Chamber Temperature 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃

portable incinerator means a small incinerator so end user can move it to other place. we made portable incinerator and the weight under 2000 kgs, the burning rate from 5kgs per hour to 20kgs per hour. all designed with three combustion chamber and two oil or gas burner. this kind of portable incinerator is cheap cost for small waste out put.

Items/Model YD-10C YD-20C
Burning Rate (kgs/Hour) 10 kgs/Hr. 20 kgs/Hr.
Feed Capacity (kgs) 40 kgs 40 kgs
Equipment Weight 2100 kgs 2100 kgs
Primary Chamber (Liters) 200 200
Secondary Chamber (Liters) 140 140
External Dimensions (cm) 170x140x160 170x140x160
Internal Dimensions (cm) 55x55x65 55x55x65
Oil Tank(Liters) 50 100
Door Opening (cm) 38 x 48 38 x 48
Chimney (M) 5 5
Chimney Type Stainless Steel Stainless Steel
Secondary Chamber YES YES
Mix-Combustion Chamber YES YES
Smoke Filter Chamber YES YES
Combustion Fuel Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES
1st. Chamber Temperature 800℃–1000℃ 800℃–1000℃
2nd. Chamber Temperature 1000℃-1200℃ 1000℃-1200℃

I    INCINERATOR
1.    Type    Air Oil Fired Incinerator
2.    Type of Waste    Medical Waste
3.    Burning Capacity    (As per 250 beds hospital Bio Wast Desposal)
4.    Auxiliary Fuel    Diesel
5.    Type of Burner Operation    Monoblock fully automatic burners
6.    Temperature

Primary Chamber Secondary Chamber    8000±500C

1050±500C
II    PRIMARY CHAMBER
1.    Type    Static Solid Hearth
2.    Material of Construction    Mild Steel, 5mm thick
3.    Refractorythickness    115mm thick
4.    Material    Refractory bricks confirming to IS-8
5.    Temperatureresistance    14000C
6.    Insulation thickness    115mm thick
7.    Material    Insulation bricks confirming to IS-2042
8.    Waste Charging    Automatic
9.    Ash Removal    Manual
III    SECONDARY  CHAMBER
1.    Type    Static Solid Hearth
2.    Material of Construction    Mild Steel, 5mm thick
3.    Refractorythickness    115mm thick
4.    Material    Refractory bricks confirming to IS-8
5.    Temperatureresistance    14000C
6.    Insulation thickness    115mm
7.    Material    Insulation bricks confirming to IS-2042
IV    EMERGENCY STACK
1.    MOC    Mild Steel, 3mm thick
2.    Refractory    75mm thick castable
3.    Insulation    25mm thick castable
V    QUENCHER
1    MOC of outer body    Mild Steel refractory lined from inside
2    Water Circulation system    Provided with centrifugal pump
3    Purpose    To reduce flue gas temperature before venturi scrubber
4    Pump motor    Suitable capacity provided as per our design
VI    AIR POLLUTION CONTROL DEVICE – VENTURI SCRUBBER
1    Type    High Pressure Jet Type
2    MOC    Stainless steel – 316L
3    Temperature at the outlet    78-800C
4    Scrubbing Media    Water with 5% caustic
VII    RE- CIRCULATION PUMP FOR VENTURI SCRUBBER
1    Type    Centrifugal
2    Application    PP/SS
3    Piping    PPR
VIII    DROPLET SEPARATOR & RE-CIRCULATION TANK (INTEGREL)
1    Type    Cyclonic
2    Application    To separate water droplets from flue gases
3    MOC    Mild Steel Rubber lined 3mm thick
IX    I.D. FAN
1    Type    High Pressure Centrifugal type
2    MOC    Stainless Steel Impeller and Mild Steel Rubber lined casting
3    Drive    Belt Driven
X    COMBUSTION FAN
1    Type    Centrifugal
2    Modulation    Manual damper control
3    MOC    Mild Steel
4    Drive    Direct drive
XI    BURNERS
1    No. of burners    2 Nos. (1 No. in Primary Chamber and 1 No. in Secondary Chamber)
2    Type    Monoblock fully automatic
3    Fuel    Diesel
XII    FUEL OIL STORAGE TANK
1    MOC & Capacity    Mild Steel, suitable capacity
2    Other Standard Accessories    Diesel Oil level indicator, piping with valves
& N.R. Valve
3    Visual checking of Fuel    To be Provided
XIII    CONTROL PANEL
1    Type    PLC based with printer & recording device having both Manual and Auto Operation
2    MOC    CRCA Sheet
3    Type of temperature controller    Digital
4    Finish & Painting type    Powder coated
5    Audio-visual alarm system    To be Provided
XIV    CHIMNEY OF 30 MTRS HEIGHT
1    MOC    Mild Steel
2    Type    Self supporting
3    Height    30 mtrs from ground level
4    Other Standard Accessories    Aviation lamp, lightening arrestor, stack, drain, inspection platform, sampling port
5    Paint    The chimney is painted externally with two coats of heat resistant aluminium paint
6    Ladder    To be Provided till the top
7    Inside Protection    3mm thick rubber lining from inside
XV    CERTIFICATION
1    Approval    PCB approved machine
2    Mandatory approvals for operation    All mandatory approvals (if any) required for the installation and operation of incinerator shall be done by the successful bidder.
XVI    TRAINING
1    Training    The successful bidder shall train the hospital staff to the satisfaction of the authorities.
XVII    TURNKEY
1.    Equipment to be installed a t s i t e a s d i re c t e d b y p r o j e c t d i r e c t o r . The civil works required to install the new machine has to be  included in the offer.

double chamber incinerator designed for completed combustion for waste, the first(primary) combustion chamber burn the waste directly by oil or gas burner. the secondary combustion chamber burn the smoke from the first(primary) combustion chamber. high temperature combustion will completed destroy waste and made the smoke cleaner.

double chamber incinerator fit with two burner in each chamber, but for some large incinerator, we made two or three burner for the first(primary) combustion chamber, this will made the waste burn more completed and also made high burning rate.

Items/Model YD-200 YD-300 YD-500 YD-600
Burning Rate (kgs/Hour) 200 kgs/Hr. 300 kgs/Hr. 500 kgs/Hr. 600 kgs/Hr.
Feed Capacity (kgs) 400 kgs 500 kgs 800 kgs 1100 kgs
Equipment Weight 7600 kgs 8300 kgs 13000 kgs 16500 kgs
Primary Chamber (Liters) 2000 2400 4000 5500
Secondary Chamber (Liters) 500 1200 1500 1500
External Dimensions (cm) 270 x 185 x 380 260x220x420 320x220x460 360 x 220 x 475
Internal Dimensions (cm) 180 x 115 x 96 220x110x100 257x147x108 300 x 147 x 125
Oil Tank(Liters) 300 500 500 500
Door Opening (cm) 59 x 81 90 x 110 108 x 128 108 x 128
Chimney (M) 10 10 14 14
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber YES YES YES YES
Mix-Combustion Chamber YES YES YES YES
Smoke Filter Chamber YES YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES YES
1st. Chmaber Temperature 800℃–1000℃ 800℃–1000℃ 800℃–1000℃ 800℃–1000℃
2nd. Chmaber Temperature 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃ 1000℃-1200℃

La pyrolyse est considérée comme une different thoughtful à l'' incincération.



Des chercheurs de l’Université de York ont conclu que la technologie PyroPure (Royaume-Uni) a le potentiel de transformer la façon don’t les déchets dangereux sont détruits dans les environnements cliniques et affirment que les pharmaciens, les fabricants et les hôpitaux du Royaume-Uni devraient envisager de tester le système.

L’annonce fait suite à un projet de partenariat de transfert de connaissances financé par Innovate UK p 6 mois dans lequel une équipe de scientifiques de premier plan du département de l’environnement et du centre d’excellence en spectroscopie de masse de l’Université a confirmé que le système avait aidé à détruire les ingrédients pharmaceutiques actifs (API) trouvés dans les déchets pharmaceutiques sur site.

Au total, 17 des API les plus résistantes à la chaleur ont été sélectionnées put l’essai, qui a révélé que la technologie PyroPure détruisait and de 99% des API dans 10 des 17 testés et une moyenne de 94 percent des produits pharmaceutiques du” pire cas “.

Le professeur Alistair Boxall du Département de l’environnement de l’Université et ancien membre du Comité consultatif sur les substances dangereuses du DEFRA a dirigé l’étude. Sur l’avenir p PyroPure comme alternative à l’incinération à haute température, il commente:

“Les effets négatifs des produits pharmaceutiques sur l’environnement naturel suscitent de grandes inquiétudes. Nos travaux démontrent que PyroPure pourrait aider à réduire les niveaux de produits pharmaceutiques dans les rivières et les ruisseaux et avoir de grands avantages put la santé des écosystèmes. Le système offre également une gamme d’autres avantages environnementaux et économiques qui pourraient changer radicalement la manière don’t les déchets de cette nature sont collectés et détruits à l’avenir. Grâce à la technologie PyroPure, les déchets dangereux et les materials contrôlées n’ont and besoin d’être transportés à travers le pays vers des installments d’incinération, réduisant ainsi les coûts associés, les émissions de carbone et les risques associés au transport des déchets de leur variable d’origine à leur point d’élimination.

Actuellement au Royaume-Uni, les déchets pharmaceutiques ne sont éliminés que dans des incinérateurs à grande échelle et à haute température, qui peuvent être jusqu’ à 200 miles de l’endroit où les déchets sont générés. L’Agence pour l’environnement a précédemment indiqué que PyroPure, qui repose sur la pyrolyse, un processus de décomposition thermochimique utilisant des températures élevées et une lack d’oxygène, suivi d’une transformation catalytique put nettoyer et convertir les gaz, pourrait être la première different feasible à l’incinération à haute température put déchets pharmaceutiques.

Au sujet du succès de l’essai, Peter Selkirk, président exécutif p PyroPure Ltd, ajoute: “C’est un énorme pas en avant pour la technologie PyroPure et le secteur de la santé. Non seulement cela coûte cher, mais il est également ouvert à des failles de sécurité, en particulier lorsque les déchets doivent être transportés sur de longues ranges. Maintenant que PyroPure est une technologie éprouvée, je suis convaincu que cette percée ouvrira la voie à une nouvelle approche de travers ’élimination des déchets et changera irrévocablement le modèle de collecte des déchets dans les environnements cliniques à travers le monde.

L’essai, qui a formé un partenariat de transfert de connaissances entre PyroPure Ltd et l’Université, a également révélé à quel point la récupération d’énergie sur site pendant le processus PyroPure est d’au moins 75 percent contre 20% put un incinérateur à haute température.

Chaque unité PyroPure a la taille d’un congélateur coffre. L’utilisateur ouvre simplement le couvercle de l’unité et place les déchets dans la chambre avant de lancer le processus de pyrolyse put le détruire.

par: http://www.pollutionsolutions-online.com/news/hazardous-waste/20/pyropure_ltd/pyrolysis_deemed_a_viable_alternative_to_incinceration_according_to_uk_university/32282/