GENERAL INCINERATOR, IDEAL FOR INCINERATION OF VARIOUS TYPES OF WASTE, FULLY CONTAINERISED IN A 20 FT CONTAINER, TO INCLUDE BUILT-IN FUEL TANK AND GENERATOR.
TECHNICAL SPECIFICATIONS: COMBUSTION CHAMBER VOLUME (M3); 0.54 m3. SUGGESTED BATCH SIZE: 60 KG, BURN RATE: 69 KG PER HOUR, AVERAGE FUEL CONSUMPTION 13 KG PER HOUR, OPERATIONAL TEMPERATURE: 950-1320 CELSIUS, GAS RETENTION IN SECONDARY CHAMBER 0.5 SECS, WITH TEMP. MONITORING , AVERAGE ASH RESIDUE: 3%, THERMOSTATIC DEVICE: YES,
DIMENSIONS: EXTERNAL LENGTH (mm): 1520MM, EXTERNAL WIDTH (mm): 920MM, EXTERNAL HEIGHT (mm): 4020 MM
1. Incinerator for Bio-Medical Waste incineration needed
2. 50 kg/hr
3. 2 chambers must be there
4. temperature of primary chamber should be 850 degrees Celsius
temperature of secondary chamber should be 1200 degrees Celsius
We supply Double Chamber Incinerator with primary chamber size average 1570Liters and burnning rate 50kgs per hour,100kgs per hour,150kgs per hour,200kgs per hour.
the incinerators are now ready for shipping.
Contact with us for quick respond: +86-13813931455
Medium Unit – to handle an average waste production of 500 kg/day.Minimum load capacity: 600 kg.Maximum load capacity: 1,000 kg.Nominal burning rate: 55-80 kg/hr (= 440 C 640kg range per 8hour day).
incinerate mainly pharmaceuticals ( all types of dosage forms … syrups, tablets, injectables ) medical consummabables, and also biological fluids …
Capacity around 10 kg/ hour. install a diesel fired incinerator that can accommodate a batch load of up to 100 kg with a daily burning requirement of up to 500kg per 8 hour day. Industrial Incinerator to destroy
the pharmaceuticals waste like Alu, PVC,PVDC etc.Installation for burning of animal waste cost, presence, repayment terms where it is possible to buy in Russia? I am looking to for capacity between 200 -400kg
1.2FIELD PAINTING
Perform painting required for surfaces not otherwise specified, and finish painting of items only primed at the factory
1.3FIELD TRAINING
a. Submit [Six] complete copies of operating instructions outlining the step-by-step procedures required for system startup, operation and shutdown. Include in instructions the manufacturer’s name, model number, service manual, parts list, and brief description of all equipment and their basic operating features. And [Six] complete copies of maintenance instructions listing routine maintenance procedures, possible breakdowns and repairs, troubleshooting guides, and simplified schematic diagrams for the system as installed.
3.6.Performance
Preheat the incinerator for 4 hours to reach the firing temperature of 982degrees C [1800] degrees F. Weigh and record the total charge weight. Charge the incinerator at the rated burning capacity in kg pounds per hour for a period of [4] hours and operate in accordance with the manufacturer’s written instructions. Include in performance testing the operation of the mechanical charging facilities, the incinerator, the air pollution control equipment, the ash
handling equipment, and the operation monitoring facilities. Perform testing full scale for a full- operation cycle, and monitor performance to verify compliance with the contract requirements submit a report on monitoring results. Reduce the waste to a fine ash residue. Follow normal burnout procedure. After the incinerator has cooled, weigh the residue. The weight of the residue shall not exceed 5.0 percent combustible material of the total charge weight.
After clean-out, the incinerator shall not show any evidence of deterioration, such as shagged or spilling refractory, warping of parts, and discolored exterior paint.
•Control
Test the incinerator under actual firing conditions. Verify with testing that all controls function within the maximum and minimum limits for temperature or timing. Simulate actual unsafe conditions such as high temperatures and flame failure by reducing the settings for the activation of limit and safety controls.
•Shell Temperature
Operate the incinerator under normal load conditions for not less than 6 hours. After 6 hours, temperature readings of the outer shell, taken at not less than 5 random locations, shall not exceed the temperature limitation of paragraph furnace construction.
– capacity: 300-400 kg/hour
– Fuel syetem: Dual fuel( both oil and gas)
Waste is thermally decomposed in the primary chamber at temperatures of 800 °C +. The resulting gaseous products are completely oxidized in the secondary chamber at higher temperatures with sufficient resident time. Other specifications are as follows.A combustion chamber of waste:
* Perfectly tight door for the manual loading of waste. The loading should be Manual, Batch Load
* A burner of lighting which the use is limited to the ignition of waste.
* Frontage of loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.
* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminum and insulates bricks in order to assure a minimum temperature on the outside sheet metal.
50 to 60kg/hr and 100 to 120kg/hr diesel powered incinerator.1. Capability to Incinerate the Following Types of Waste:
Household waste, glass, steel, aluminum cans and window extrudes, steel cans (crushed), timber, tires, white goods, plastic bottles, pressure packs, medical waste and quarantine waste.
2. Required Incinerating Capacity:
Approximately 4,500 tons per year. The incinerator must capable of incinerating type of waste mentioned or any combinations thereof at a rate of 3 tons per hour. The system shall be designed to run for at least five consecutive days non-stop if required.
3. Incinerator Design Requirements:
The system should be simple in design and operation, with minimal electronic components.
The incinerator and associated air pollution control technology will be:
a.Low in use of auxiliary fuel;
b.Low in electrical power use;
c.Require minimal pre-processing of Municipal solid waste;
d.The air pollution system shall comply with EU Waste Incineration Directive 2000/76 and forms part of the whole incinerator setup.
3.1 Specific Data that must be Provided with the Design
3.1.1 Incinerator Data:
a.Batch Load Capacity;
b.Primary chamber design (thickness , diameter, length, insulation , lining, volume hearth area, weight); c. Secondary chamber design (thickness , diameter, length, insulation , lining, volume hearth area, weight);
c.Exhaust stack design (thickness , diameter, lining number of sections, total stack length, height above base, weight);
d.Type and number of auxiliary fuel burners;
e.Fuel requirements – type, quantities;
f.Electrical power usage;
g.Electrical services required;
h.Water requirements – quantities;
i.Any other input requirements and consumables ;
j.Temperatures to be achieved to ensure suitable destruction of waste and comply with required air pollution control standards (EU Waste Incineration Directive 2000/76);
k.Residence time to ensure suitable destruction of waste and comply with required air pollution control standards;
l.Potential weight reduction (percentage) of waste;
m.Options to automatically and continuously monitor and record data such as dates, time of day, batch sequential number;
n.A temperature or visual indicator to display heat status of equipment; and
o.Details on graphic displays and / or computer recording devices.
3.1.2 Air Pollution Control System Data
a.The type of air pollution control equipment selected will comply with EU WID Waste Incineration
b.Directive 2000/76;
c.Details on the gas cleaning systems to enhance the removal of fine particles, acid gases and heavy
d.metals;
e.Details on components, such as:
quencher;
condenser / absorber;
venturi scrubber;
entrainment separator and
emissions stack(s).
Electrical power usage;
f.Any other input requirements and consumables (e.g. lime);
g.Details on graphic displays and / or computer recording devices;
h.Environmental requirements – The system would have the capacity / ability to comply with relevant air quality criteria; i.e.EU Waste Incineration Directive 2000/76. (or similar standards and criteria acceptable to the Australian Commonwealth Government Department of the Environment);
i.Specify air pollution parameters that are monitored.
3.1.3 Site Requirements for the Incinerator
a.Total land area dimentions;
b.Infrastructure required ( water supply, electricity supply drainage); and
c.Any specific environmental or climatic/meteorological factors that needs consideration.
3.1.4 Housing Requirements and Design
a.Details on requirements for a secure enclosure for the incinerator and associated air pollution control system. The enclosure will be designed to achieve occupational health and safety requirements such as: a. Free space is available on all sides and heat radiation is kept at a minimum giving the operators an:
b.easy workable environment and ventilation;
c.There are secure storage facilities for waste;
d.There are measures to avoid vermin and pests;
e.The materials will be of sufficient structural thickness for safety and to withstand sea corrosion.
4. Training, Maintenance And Instruction Manuals
4.1 Maintenance Manuals
Provide details on maintenance requirements, such as:
a.General cleaning and maintenance – frequency, skills / technical expertise required;
b.Expected life span of parts and the system as a whole;
c.Expected frequency of the need for replacement of parts;
d.Availability of parts and location of suppliers;
e.Frequency of need for major overhauls; and
f.Estimated down time required for general maintenance and major overhauls.an incinerator for our dead animals in the farm particularly chicken.
Main unit
Application For incineration, general and pathological
Capacity 50 – 60 kg/h burn rate
Type Two combustion chambers type; primary and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
Operating time Minimum 8 hours daily
Operating temperature From 850 0C to 1200 0C, Automatic controlled
Residual Ash 5 to 10%
3.2 Primary Chamber
Construction Constructed from heavy duty mild or aluminized steel Or
equal and approved equivalent
Insulation material Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
Internal Construction Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
Charging Door Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
Door Lock Automatic, Electric type
Ash removal door Provided, for removing resultant bottom ash leftovers from the Primary chamber
Gratings Provided
Loading Manual loading of waste
Primary Burner Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure, Diesel fired fuel injector type and Flange mounted
Blower Provided. For supplying excess combustion air through the distribution system with speed control system
Temperature Minimum exit 850 0C
Observation port To be provided with protective glass type
3.3 Secondary chamber
Construction Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Insulation Refractory material lining
Combustion Temperatures Above 850 0C, controlled electronically
Gas residue or retention Time > 2 second at minimum 850 0C
Secondary Burner Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system, Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type. Flange mounted
Ejector Provided, Venturi type, for cooling the flue gases
Combustion Air Fan Provided for supplying combustion and creating a negative drift and turbulences
Temperature Maximum 1600 0C
3.4 Chimney
Construction Constructed from heavy duty mild or aluminized steel or equal and approved equivalent Refractory material lining
Length 10 m above ground
Bore about 350mm diameter
Discharge temperatures About 850 0C
Emissions To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5 Electrical System
Control unit Fully automatic with microprocessor based control unit (PLC) automating all operations of the incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous emission monitoring
Isolator switch Supply and install isolator switch 240V, 100A for the incinerator unit, including all necessary cables 10m
Distribution Board Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment. Wiring to be done according IEE regulations.
Wiring Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room. Working length 20m. Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
Fuel System Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Fuel Tank Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type Diesel
Fuel Lines Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar and approved materials
4 Physical characteristics
Main unit Floor mounted, stand alone, fixed hearth type
Dimensions About 1.2 x 2.2m (WxD)
5 Operating environment
Power Requirements 240V,A/C 50Hz, single phase, with PE
Ambient temperature 10 0C to 40 0C
Relatively humidity 40% to 90%
6. Accessories
Rack, 2 m long 1 piece
Waste cart, stainless steel 1 piece
Spare parts
Burner 1 set
Fuel Filters 6 sets
All other spare parts required for replacement during and after 12 months of operations. 2 pieces of each
8 Quality Standards
Manufacturing standards NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards CE marked or any other internationally recognized documents
9 Local back up service
Available Should be available locally
Capacity to service equipment Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance service and spare parts sales for the lifespan of the incinerator
10 Delivery point
KEMSA For inspection and verification
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals For installation, testing, NEMA Certification and commissioning
Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
Installation and testing Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
Training
User training On site user training on operation and daily up keep
Maintenance training On-site maintenance training on Preventive Maintenance, repair and trouble shooting
Technical Documentations
User manuals 2 sets
Service manuals 2 sets
Drawings 2 sets
15 Commissioning
Testing and Commissioning of the machine to the satisfaction of the user
Warranty
Equipment Minimum of one year after commissioning on all parts.
Equipment system Nil
17. Maintenance contract
Comprehensive preventive & repair service Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning
and smoke filter chamber. Batch load on the bottom of chamber. Incinerator PLC panel control suit for local operation.
Main Product List per 01 set
Primary Combustion Chamber
Secondary Combustion Chamber
Smoke Filter Chamber
Incinerator PLC Control Case
Chimney:10.0Meters
*(upgrade to Stainless Steel, free cost)
Italy oil/gas burner: 02 units
Oil Tank (if oil fuel): 300Liters
Items/Model
TS200(PLC)
Picture
Principle
Solid Waste Incineration Treatment
Burn Rate
Average 250 kg/hour
Feed Capacity
Average 350kg/feeding
Control Mode
PLC(Programmable Logic Controller Incinerator)
Combustion Chamber
1800L
Internal Dimensions
150x110x110cm
Secondary Chamber
750L
Smoke Filter Chamber
Yes
Feed Mode
Manual
Voltage
220V
Power
0.9Kw
Oil Consumption (kg/hour)
Average 28
Gas Consumption (m3/hour)
Average 33.6
Temperature Monitor
Digital Display
Temperature Protection
Yes
Oil Tank
300L
Feed Door
80x60cm
Chimney
10Meter
Chimney Type
Stainless Steel
1st. Chamber Temperature
800℃–-1000℃
2nd. Chamber Temperature
1000℃-1200℃
Residency Time
2.0 Sec.
Gross Weight
8500kg
External Dimensions
300x160x190cm
Burner operation should be Automatic On/Off
Fuel : diesel
The supplier must provide necessary information for the best of the installation
This incinerator with “PYROLYTIC” combustion must have:
;
・ Refractory concrete :
§ . Thickness: ≥100 mm
§ . Nature: 42% of Al203
・ Insulate in fibrous panels :
§ . Thickness: ≥75 mm
・ Nature: Calcium silicate.
* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.
A chamber of post combustion of gases
* A burner of combustion of gases,
* A device of injection of air allowing a total recombustion of gases,
* A device of air inlet of cooling of waste gases,
* A sheath of evacuation of the gases burnt.
* Carcass in strong sheet steel with support of connection.
