Tag: incinerators

Medical Waste Incinerator Diesel and Gas Specification



Basic Info.

Model NO.:medical solid waste incinerator 100kg
Export Markets:Global

Product Description

Nanjing Clover Medical Technology Co., Ltd. Is a leading waste incinerator manufacturer in China. We are local manufacturer and one of the largest exporter of China. Pyrolytic incinerator equipment technical is main waste treatment all of the world, for Medical Waste, animal cremation equipment manufacturer, animal cremation system sn5582, animal cremator, animal crematorium, animal crematorium equipment prices, animal incineration equipment, Animal Incineration, Pet cremation and other Solid wste. The capacity from 10kgs/Hr. To 500kgs/Hr., up to 6ton per day. Presently, we supply different series for local customer requirements and design updated incinerator with our leading technology. The updated design feature of our range of incinerators make them one of the most cost effective in the world. 

Key Features: 
* All models with Dual combustion chamber. 
* Stainless Steel chimney/stack, long lifetime. *according to order 
* High temperature, long lifetime of incinerator. 
* Free or minimum installation on site. 
* High burn rate, from 10kgs to 500kgs per hour, up to 6ton per day. 
* PLC Control Plane. *according to order 
* New Design for pet animal cremation business. 
* One year warranty on incinerator and parts in stock. 

Application Scope: 
1. Hospital& clinic: Iatric Waste, Infectious Waste, Dressing, Bio-Waste, Medicine. 
2. Slaughter House &Pet Hospital &Farm: Dead Animal, Bio-Waste. 
3. Community & Sea Port & Station: Municipal Solid Waste, etc. 
4. Laboratories, Remote Locations, Disaster Relief Operations, Animal Cremation 
Company License No.,: 320105000138343

Items Specification
Model TS10(PLC) / TS20(PLC) / TS30(PLC) / TS50(PLC) / TS100(PLC)
Burn Rate 10 kg/hour 20 kg/hour 30 kg/hour 50 kg/hour 100 kg/hour
Main Product List Double Combustion Chamber
Smoke Filter Chamber
PLC Mode Control Case
Stainless Steel Chimney
Italy oil/gas burner: 02 units
Oil Tank (if oil fuel)

Incinerator Medical Waste Maximum Capacity



Basic Info.

 

Model NO.:medical waste incinerator manufacturers
Export Markets:Global

Product Description

 

Nanjing Clover Medical Technology Co., Ltd. is a leading waste incinerator manufacturer in China. We are local manufacturer and one of the largest exporter of China. Pyrolytic incinerator equipment technical is main waste treatment all of the world, for Medical Waste, Animal Incineration, Pet cremation and other Solid wste. The capacity from 10kgs/Hr. To 500kgs/Hr., up to 6ton per day. Presently, we supply clover incinerater, clover medical China medical west incinerator, cloverinvinerator, clovermed, incinerator for a hotel, incinerator for animal waste, different series for local customer requirements and design updated incinerator with our leading technology. The updated design feature of our range of incinerators make them one of the most cost effective in the world. 

Key Features: 
* All models with Dual combustion chamber. 
* Stainless Steel chimney/stack, long lifetime. *according to order 
* High temperature, long lifetime of incinerator. 
* Free or minimum installation on site. 
* High burn rate, from 10kgs to 500kgs per hour, up to 6ton per day. 
* PLC Control Plane. *according to order 
* New Design for pet animal cremation business. 
* One year warranty on incinerator and parts in stock. 

Application Scope: 
1. Hospital& clinic: Iatric Waste, Infectious Waste, Dressing, Bio-Waste, Medicine. 
2. Slaughter House &Pet Hospital &Farm: Dead Animal, Bio-Waste. 
3. Community & Sea Port & Station: Municipal Solid Waste, etc. 
4. Laboratories, Remote Locations, Disaster Relief Operations, Animal Cremation

Items/Model YD-10C YD-20C YD-30C YD-50C
Burning Rate (kgs/Hour) 10 kgs/Hr. 20 kgs/Hr. 30 kgs/Hr. 50 kgs/Hr.
Feed Capacity (kgs) 40 kgs 40 kgs 50 kgs 80 kgs
Equipment Weight 1200 kgs 1200 kgs 1800 kgs 2200 kgs
Picture  
Primary Chamber (Liters) 200 200 250 400
Secondary Chamber (Liters) 140 140 140 140
External Dimensions (cm) 170x140x160 170x140x160 170x140x190 180x160x200
Internal Dimensions (cm) 55x55x65 55x55x65 55x55x85 70x70x85
Oil Tank(Liters) 50 100 100 150
Door Opening (cm) 38 x 48 38 x 48 38 x 48 45×55
Chimney (M) 5 5 5 5
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber  YES YES YES YES
Mix-Combustion Chamber YES YES YES YES
Smoke Filter Chamber YES YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES YES

hiclover 10kgs per hour incinerator



Smallest waste incinerator for small hospital 
average 10kgs per hour. 
with double(2) sets burner.

Equipment Technical Specifications

Model

YD-10

Feed Capacity

Average 20 kgs per feed

Burning Rate

Average 10 kgs per hour

Burning Time per Feed

2 hours

Voltage

220V

Fuel

Diesel oil

Burner

Italy Burner

Feed Mode

Manual

Fuel consumption (Oil)

5.4-12.6 Kgs/Hour

External Dimensions

100 x 100 x 160cm (mainbody)

Internal Dimensions

50 x 50 x 80cm(Primary Chamber)

Waste combustion chamber

200Liters

Post Combustion Chamber

100Liters

Oil Tank Capacity

50 Liters

Door Opening

35 x 35cm

Chimney

3.0M

Gross Weight

1000kgs

Chamber Material

Refractory Concrete

Max. Heat Value

126,000Kcal/Hr.

Operation Technical Specifications

Chamber temperature

8000C -10000C

Chamber Anti-Rate

13500C

Residency time

0.5 Sec.

Burning efficiency

98%

Waste Lower Calorific Power

3000Kcal

HICLOVER – Medical Environmental 


 

Waste Incinerators
Medical Waste Incinerator
Pet Animal Cremation
Solid Waste Incinerator

Tel:  +86-25-8461 0201   
Mobile: +86-13813931455(whatsapp/wechat)
Website: www.hiclover.com  
Email: [email protected]
Email: [email protected]  
Nanjing Clover Medical Technology Co.,Ltd.

 

2020-02-08



Medical Waste Incinerator



Product Specifications : Medical Waste Incinerator
Medical Waste Incinerator, Incinerator
Specifications-type Pyrolytic combustion
Construction requirements of the incinerator-Incinérateur Gas or electric and designed to
Minimize noise during operation
Prevent the release of black smoke and fine dust during loading and operation of waste
Allow for regular and complete combustion of the waste
Allow automatic operation requiring little, if any monitoring and ensuring optimal and safe operation
Provide limited consumption of gas or electricity
Provide fire safety for the entire installation
Install a protective shelter of the incinerator.rated
Capacity-Incinérateurs Capacity of at least 5 to 7 kg / h
Temperature combustion and post-combustion
Combustion temperature: at least 900 ° C- After burner temperature: at least 1100 ° C.Range and operating time-Operation Optimal and uninterrupted for at least 06 hours in a row.
Quality of treatment-Fumée Emitted less harmful and whitish
General Design-Ensure Maximum protection and operator safety.-provide A fume extraction device
Combustion-Set The combustion chamber between 900 and 1000 ° C-Non Combustion with a thermometer probe and numerically displaying its inner temperature.atmospheric emissionsAtmospheric emissions will be done according to the rules and standards:Concentrations in mg / Nm3 of flue gas reported at 11% oxygen
Substances:Daily averages:- Total Dust: 10-30- Organic in the state of gas or vapor, expressed as total organic carbon (TOC) substances:: 10 – 15- Hydrogen chloride (HCl): 10-15- Hydrogen fluoride (HF): 1-3- Sulphur dioxide (SO2): 50-60- Carbon monoxide (CO): 50-90-Speed Injection of greater than 8 m / sec air emissions.
Related SERVICES-the Delivery of the incinerator must be accompanied by the provision of a number of services.Installation of the incineratorFlush and startup of the incinerator on the site in accordance with requirements prescribed by it.formation- Trained in the use and preventive maintenance of the incinerator of the manipulator (operator incinerators.Toolbox and wear parts-Provide Toolkits for maintenance-Provide A toolkit for each incineratorwarranty-At Least one (01) year from the date of delivery.-Take Into account the replacement of defective parts or any other book accompanying the delivery of the incinerator



Incinerator Primary Combustion Chamber



HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial 
trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed.
Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, 
eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal 
for military and civil camps and remote locations where infrastructure is scarce.
Incineration is the most obvious solution for total destruction of municipal waste, avoiding all the direct and indirect risks associated with 
other disposal methods.
Incineration perfectly fits into a trend of treating waste in a safe way, and if possible, at the same place where it was generated to avoid 
cross-contamination risk and to keep waste treatment costs at acceptable level.

WWW.HICLOVER.COM|Waste Incinerators |Auto Roll Air Filters

Nanjing Clover Medical Technology Co.,Ltd.

Tel:  +86-25-8461 0201   
Website: www.hiclover.com  
Email: [email protected]
Email: [email protected]  



Kenya: How Toxic and Infectious Medical Waste Is Harming Citizens



A visit to the hospital does not usually reveal what happens at the back. It is here where discarded blood and body tissues and parts from surgeries, pharmaceuticals, medicine bottles — tonnes of hospital waste — go through. In the case of the Kenyatta National Hospital, this could be as much as one tonne a day estimated to be half the medical waste generated in the city. Quite understandably, it is not usually open to the public.

Most of these normally end up in incinerators — the most affordable medical waste disposal method for most hospitals. But a lot of it slips through the system to get us worried.

Incinerating waste at temperatures between 800-1,100 degrees Celsius kills viruses, bacteria and other pathogens but the ash still contains dangerous heavy metals like mercury and cadmium. Best practice dictates that such ash be buried.

But as this writer found out, this is better said than done. Lack of adequate equipment to safely dispose of waste and failure to observe best practices was a common feature in most hospitals visited in this survey.

From releasing dangerous fumes and ash openly to the environment to dumping medical waste together with general waste, the local medical waste management scene still has a long way to go.

Raw medical waste and toxic ash from incinerators ends up in open dumps like Dandora and Eastleigh posing a health risk to thousands of people salvaging plastic and metal for recycling and residents living nearby. Major hospitals like Kenyatta National Hospital which otherwise have good incinerators have run out of grounds to bury toxic ash. Few hospitals have a scrubber system where fumes are filtered to remove potentially toxic gases including dioxins from burning plastic — a common material discarded by hospitals.

A recent report on the global status of waste management ranks Nairobi as one of the worst in waste management. Residents living near Dandora reported a high number of respiratory diseases and were found to have unacceptably high levels of heavy metals like lead in their blood. Dandora dumpsite reeks of heavy metals which can hinder brain development as our independent tests confirmed.

“Most health facilities take ash from their waste to municipal dumpsites directly or through collectors,” says Mary Kinoti, a lecturer on environmental and occupational health at the University of Nairobi.

Walking through the dumpsite opened during the 1970s reveals unlikely materials that end up here. Lying in the pile of an unsightly mix of plastic bags and organic waste, one often finds bloodied gloves, dressing bandages, needles, discarded drugs and a host of other metals tucked away.

From their small quantities, it is easy to conclude that this come from smaller hospitals, clinics and dispensaries not willing to spend on the proper disposal of waste. Level five hospitals, formerly called provincial hospitals like Nakuru, are mostly well equipped with incinerators that can combust pathological waste into water and ashes, says Kinoti.

A peek at the Dandora dumpsite reveals an unsightly mix of plastic, food remains, animal products and all manner of waste the city discards. Every few minutes a truck makes its way through the mountains of garbage the city has accumulated over decades. The steady stream of trucks falls silent at dusk.

But as dark falls, another set, mostly lone trucks hurriedly enter the dumpsite, quickly offload their contents and make their exit, all within a few minutes — well aware of their wrongdoing. A closer look at the dumped material reveals used needles, bloodied bandages, pharmaceuticals and a host of other waste from hospitals. We even found syphilis and HIV test kits.

Early in the morning, a County Government of Nairobi earth mover turns over the waste mixing it with garbage ready to receive the next batch for the day.

Tens of people descend on the site, sorting the garbage with their bare hands. Their interests are different. While some solely focus on milk packets which they wash in a sewage tunnel, others are interested in salvaging metals from the burnings heaps, fuelled by the excessive gas underneath.

Still others are after the food remains which they collect to feed animals — all determined to make a living. A prick from an infected needle and they could end up with serious infections including HIV.

They all seem too aware of the danger, but they have to feed their children, a man, protected only by a pair of gumboots, says.

The National Environmental Management Authority and the County Government of Nairobi did not respond to our enquiries.

Yet the danger of medical waste in the country does not start or end here. Medical facilities try to safely dispose of their waste to various levels of success. A large number incinerate their waste, but lack the prerequisite air pollution control equipment to guard against materials such as sulphur, known collectively as flue materials, getting into the environment.

In such cases, residents living near such facilities are prone to respiratory infections. Dioxins from plastics are known to cause serious respiratory complications and cancer. A study carried out by a Yale University student recently found that high levels of toxic fumes from incinerators rending the air were responsible for respiratory infections among residents living near such facilities.

A recent report detailed the high levels of heavy metals such as lead in vegetables grown and sold in Nairobi. Lead is a dangerous metal that can cause retardation in children. Some farmers in Kinangop were recently in the spotlight for using sewage to grow their crops largely sold in the city.

Incinerators below standard

Dumping of toxic ash is not the sole problem facing the medical waste management scene. The state of equipment is wanting, some dating several decades ago and ill equipped to minimize pollution.

Most public hospital below level five have de Montfort incinerators where temperatures are not controlled and are likely to pollute as they lack scrubber systems. “Unfortunately this type of incinerators are common in district hospitals and health centres,” Kinoti says.

“A wet scrubber is a compartment where the emissions are sprinkled with water to dissolve air pollutants, and what is released to the environment is clean,” Kinoti explains. Workers are also not well protected in mid-level hospitals. Because of the design of the incinerators, medical waste is loaded manually and workers who mostly do not have protective gear are exposed, she says.

A medium size incinerator costs an average of Sh20 million before installation, clearly a high shot for hospitals. Add the high maintenance costs and the fact that these facilities guzzles several thousands of litres of fuel to run per day and you end up with a very high bill.

“But the high cost of incinerators is no excuse for polluting the environment,” says Kinoti. “Hospital waste contains mercury and can produce furans which are very toxic and can cause cancer and acute respiratory diseases,” she says.

Medical facilities which do not have incinerators are required to have contracts with specialised waste disposal companies to handle their waste. For some, this is just an unnecessary hurdle they have to undergo before acquiring a license to operate a hospital. Little is done to comply. A number do not follow through with these requirements posing a huge health risk to the public and the environment.

Hospitals categorize their waste differently for their safe handling during transport, storage, treatment and disposal, says Bernard Runyenje, assistant chief public health officer, Kenyatta National Hospital.

Highly infectious waste are those expected to be containing highly infectious pathogenic organisms such as bacteria and viruses while general waste may consist of office paper. Usually in red packages, infectious waste require special care throughout the process of waste disposal and are supposed to be treated at source. It is not however unusual to find a worker carrying a yellow or red disposal bag without gloves or any other protective gear.

Tissues that decompose quickly such as amputated limbs are disposed of quickly or put under refrigeration. Most of these highly infectious waste — except radioactive waste — should most appropriately end up at the incinerator, Dr Runyenje says. Most African countries use incineration to dispose of medical waste.

According to Dr Runyenje, incineration should be a controlled process and should happen in an enclosure. But he also admits that incinerators in rural areas do not meet these specifications.

A good incinerator should have more than one chamber where waste is burned in the first chamber, so that there is increased temperature in the second chamber and gases can be burned in the third chamber, he says. At the end of the process, most of the waste has been burned to an acceptable level. Clinics and dispensaries often operating in highly populated areas often flout the regulations, openly burning their waste using paraffin and charcoal to avoid the cost of safe disposal. Half burned waste is easy to spot in dumps on roadsides and quite visible in municipal dumpsites.

Incineration however does not get rid of toxic fumes and heavy metals — if anything it can disperse toxic fumes to a wide areas if not done properly. The scrubber system is designed to reduce such pollution but the system is expensive and most hospitals visited do not have it. The gas from the incinerator is passed through fluid to remove any particulate matter — inside a scrubber system. Such gases may include carbon monoxide, carbon dioxide, dioxins and furans which can cause serious diseases such as cancer.

The minimum height of a chimney should be at least 10 feet above the tallest building around to minimise direct exposure to residents. Anything that comes out of the chimney should be dispersed away from nearby buildings.

“Sometimes it is difficult to know what you are emitting to the environment. If you release it directly to human beings, then you expect to have some health issues, whether it is inhalation of carbon monoxide, carbon dioxide, dioxins or furans,” Dr Runyenje says. A high chimney should not however be seen as a replacement for a scrubber system, adds Kinoti. A high chimney only disperses fumes further to residents who may not even be aware of them, she observes.

To many, including waste managers interviewed, ash from incinerators, or any ash for that matter is not harmful — a misplaced notion that could be contributing to its dumping. The truth is that they contain harmful metals like mercury, lead and cadmium as our independent tests confirmed.

Incineration reduces the waste to about 10 per cent of the original volume. But the remaining ash usually contains very high content of heavy metals. How hospitals and waste disposal companies handle this will determine the health of our environment. Such should usually be buried in sanitary landfills to prevent it from leaching to the ground, but this practice appears rare in the country.

Whether through sheer negligence, or lack of space and facilities or reluctance to meet the associated costs, medical waste nevertheless ends up in our environment. When disposed in open ground, heavy metals easily leach to the groundwater or make a direct way to our food chain.

Bottom ash under normal circumstances should be buried, but most health facilities do not have disposal grounds. These burial grounds are not present either at Dandora where officials claimed the ash was taken to be buried.

Some companies are licensed to handle hazardous waste. However, Dr Runyenje however notes that not many handle general medical waste.

A number of incinerators in public hospitals were in a state of disrepair leaving tonnes of toxic waste piling up and posing a danger to the public.

Kenyatta National Hospital has a ground where tonnes of waste are kept awaiting disposal. Two of its three incinerators are awaiting repair causing a backlog estimated at 170 tonnes.

Its newly acquired incinerator from India is the most advanced among the hospitals visited consisting of two chambers for maximum combustion. The wide network of smoke pipes leads to a chamber where the smoke is passed through a fluid to remove fumes and other residue.

The resulting black slime contains some of the dangerous metals. But the design and structure of the holding area does not meet specifications and some of it seeps to the ground, a source tells us. Its aging incinerators dating back to when the hospital was started are awaiting repair.

The incinerator cannot be operated during the day because the nursing school is just metres away.

The location of incinerators in relation to hospitals, offices and other residential is a common problem in many facilities. The one at the Chiromo School of Physical and Biological Sciences for example is not in operation as it sits near an embassy.

One incinerator in Nakuru County is perilously close to the maternity ward, some smoke go directly to patients.

The scenario plays out in many other hospitals around the country who also lack additional air pollution control equipment.

Ash dumped in open ground are an open feature in a number of leading facilities that could potentially poison ground water through leaching.

Ideally, ash from such waste should be buried in landfills, a practice that was long abandoned in the country.

With people living near such facilities, they are inevitably exposed, and risk serious respiratory infections and serious diseases including cancer. The Kenyatta National Hospital incinerators operate at night to minimise exposure to the students at the School of Nursing barely a dozen metres away.

A source told this writer that the soils were so contaminated they will have to be skimmed off and buried. Meanwhile, residents will have to contend with dangerous, possibly carcinogenic, ash emanating from such facilities.

Larger hospitals like Nairobi Women’s Hospital are stepping in to help smaller ones incinerate their waste. “The cost of the incinerator is too high for them to afford,” says Thomas Imboywa, who is in charge of one of these at the Nairobi Women’s Hospital, one of the largest in the region. On a daily basis, he oversees the safe disposal of the days waste.

The incinerator, a huge blue structure sits on about 100 square metres of space slightly off the main building and sports a high chimney, towering above the nearby building.

“Medical waste is ideally incinerated within 24 hours,” says Imboywa. But when a clinic or hospital does not turn in any waste for weeks on end, it raises eyebrows, Imboywa says. He is familiar with many such cases and the hospital is quick to repudiate such contracts as per their policy. Some medical facilities may just secure a contract with them to wade through National Environmental Authority (Nema) regulations but have no intention to safely dispose of their waste, Imboywa observes.

Those who do not have incinerators are required by Nema to have a contract with hospitals like Nairobi Women’s Hospital to dispose their waste. However, not all medical waste ends up in such specialised facilities. Instead, in places like Kibera they are doused with paraffin and burned in the open.

“But in this case, sharps will remain and the waste can still remain infectious because they cannot reach the required temperature,” Imboywa said. In fact the material can remain infectious because they may not reach the required temperatures.

Devolution could make it worse

As more hospitals come up in tandem with the growing population, a rethinking how medical waste is handled will be inevitable. The devolution of resources has seen more clinics and dispensaries put up in previously unreached areas. But the resources are so limited to put up waste disposal facilities such as incinerators.

Besides being expensive, Dr Runyenje agrees that even if these facilities were to put up their own incinerators, there would be more pollution and authorities will have more difficulty supervising them.

“There is need to pool incineration facilities for medical and hazardous waste,” he says. These centres can serve as emission monitoring points for authorities. “It will then be easier to put controls from such a central facility. “At the Technical Working Group, we are looking at how counties can pool their facilities together and have their medical waste incinerated at a central point. It will be very expensive in the long run to have every facility to have its own incinerator that cannot run at full capacity,” he says.

The best waste disposal method is controlled tipping being practiced in most of Europe and North America where it is buried in layers, Dr Runyenje says. “The advantage with this method is that the land can still be used for other activities. It is the only assurance of disposal of any form of waste,” he says.

Kariobangi, which now hosts light industries, used to be a controlled tipping site before open dumping at Dandora. “Counties should be thinking of controlled tipping instead of investing heavily in incinerators,” he says.

General waste can have many recyclable materials but proper segregation which can make this possible is still lacking in the country.

The effectiveness of recycling is determined by the effectiveness of segregation.

The problem, according to Kinoti, is enforcement of the law. While bigger hospitals are trying to properly dispose of their waste, some smaller clinics may be spoiling it, she says. The fact that generators cannot monitor their waste once it is given to waste collectors is also another problem according to her.

“There are many quacks doing waste management mixing household waste with hazardous waste. This can pose a serious health problem,” says Kinoti. Since they empty waste bins from homes, waste collectors can cause serious contamination in households. “Waste collectors who are collecting hazardous waste should be dedicated waste handlers and should not handle other general waste,” Kinoti says.

Effluent from the scrubber system should be taken for treatment to remove heavy metals and other pollutants. But the sewerage system is broken and a lot is discharged on the way. Sewage pipes are sometimes deliberately punctured and effluent used as fertiliser for crops.

“The law on sound medical waste disposal should be enforced, district and healthcare centres should install larger incinerators to handle waste from smaller fee. We should have dedicated healthcare waste managers,” Kinoti says.

 

by: http://allafrica.com/stories/201411111021.html



The other day in the waste incineration plant



Recently a dream came true for me. I had the opportunity to participate in a guided tour through the waste incineration plant in Cologne. That may seem strange. Sometimes I catch myself when I get stuck on documentary programs about recycling methods in the (rare) zapping through the TV channels. Obviously this topic fascinates me.

The BVMW (Federal Association of Medium-Sized Enterprises) invited to a lecture on the topic of generation Y. Host and the venue was the waste recycling company in Cologne, AVG, which offered additionally a guided tour through their waste incinerator. Since I am also very interested in the topic Generation Y, I could kill two birds with one stone.
In a small group, we were led by the spokesman of the AVG through the various sections of the waste incineration plant and the procedures were explained in detail. Initially skeptical, because in previous years there was so much negative about this facility (excessive construction costs, lack of capacity), the mood among the participants changed gradually into fascination.

To clarify: It’s just about waste. Not about recycle materials such as paper, plastics, recycled glass or compostable organic waste.

Precision and cleanliness

What I noticed during the tour: In the plant, each step is carefully considered, it is worked with great precision. And even if that sounds paradoxical: it is squeaky clean! Only in the hall where different wastes are mixed on conveyor belts, there is the typical smell of rubbish, but also not as bad as originally expected.

Amazing for me: I did not know that by using residual waste a really large amount of power is generated. And reassuring for me: resources are won even from the last drop: metal, material for road construction, plaster in good quality. The proportion of what is factually left and actually not recycled, seems negligible to low.

From waste to electricity – the process in detail

The residual waste incinerator in Cologne was put into operation in 1998 and is one of the most modern and best facilities in the world. It processes what has landed in the residual waste after the separate collection of private households, as well as the remains of sorting from mixed building and industrial waste.

Much of the waste is shipped by rail. The railway containers are loaded in two waste transfer stations in the city of Cologne and together have a capacity of approximately 250,000 tons per year. The remaining waste is brought by truck.
A special feature of the Cologne residual waste incinerator is the integrated treatment of the waste in a treatment room. Residues from sorting and residues from the domestic and bulky waste are first distributed to the daily waste bunker on separate chambers. The bulky waste is pre-sorted and crushed. Only the non-recoverable components are processed in the incinerator.

The household waste is sorted in a perforated drum to size and then passes on large conveyor belts so-called magnetic seperators. They remove ferrous scrap. A second ferrous metal deposition as well as an automatic non-ferrous deposition take place after combustion.

Even commercial waste residuals are delivered to the Cologne plant. They have been processed previously in external sorting, so they can be added directly to the domestic and bulky waste. The various waste streams are mixed thoroughly, because this homogenization ensures a high quality, a uniform as possible burnout and a good quality ash.
From the huge hall of the conveyor belts the waste enters the so-called residual waste bunker. Here it is stored a while until enough moisture has dissipated, so that it can burn well. By means of permanent temperature and humidity indicators it is controlled, in what condition the waste is. With large gripping cranes the waste is rearranged and finally placed in the kiln. The garbage gripper fill four huge funnels. The waste comes from here in four independently powered boilers that operate around the clock. The waste moves on roller grates through the boiler. And there it burns. At an unimaginable heat of 1,000 to 1,500 degrees Celsius. The respective “new” waste ignites from the already burning garbage. So no additional external energy is required for the combustion process. The combustion takes place after the DC principle: The burning of waste and the waste gases move in the same direction through the “hot flame” at the end of the grate. This procedure ensures that the destruction of pollutants such as dioxins and furans are already done in the combustion chamber.

From waste is made power for 250,000 people

And here is the highlight. The heat produced during combustion is used. On the one hand, to heat the nearby Ford plant. But this is just a nice side effect. The majority of the heat is converted into electricity by generators. And even that much that the power consumption of 250,000 people can be met. The waste incineration plant Cologne is thus basically a power plant and supplies a quarter of the city of Cologne with electricity. That sounds awesome. And since you could get the idea that it is not so bad when so much garbage is produced – as it is used so well …

After combustion bottom ash, hot exhaust gas and residues remain. These substances are largely used again useful: The ash is cooled with water and stored in an ash bunker before it is processed in a bottom ash treatment plant and then utilized in road, landfill and landscaping.
The hot exhaust gas is used for power generation. It heats preheated water to steam, which meets at a temperature of 400 degrees Celsius and a pressure of 40 bar to a turbine. This drives the downstream generator with which is produced electric power. For own use only a small part of the energy is needed. The greater part is given in external power supply networks. The amount of energy generated in the incinerator is enough to power more than 100,000 households.

In the combustion and the subsequent exhaust gas purification residual substances such as dust and salts remain as well as ashes from the boiler. These materials are collected and used as backfill material for the backfilling of salt mine tunnels. Gypsum is also a waste material, which is obtained as a reaction product in the exhaust gas purification and has building material quality.

Emission control: the exhaust gases are almost completely neutralized by the method used at the Cologne incinerator. There is no waste water, as well as the legal requirements are clearly undercut. As a neutral auditor, the county government gets the actual exhaust gas readings permanently by direct line.

Rethinking at waste management companies

After the guided tour, I had the opportunity to talk to the press officer of AVG. In this conversation it became clear how much the thinking has changed in the field of waste management in recent decades and years. While during the 1960s to the 1990s garbage was piled up completely unsorted in landfills and then forgotten, in the new millennium they have recognized the value of the waste. Climate change and CO2 emissions have long pushed as important issues in focus for the residual waste processing. The heat generated during combustion is converted into electricity. Resources are regained, as far as is technically possible. Especially metal, plastics and wood. The recovered plastic from residual waste is used for example as fuel for cement plants.

Waste incineration plant are nowadays equatable to power plants, even if the fuel value is not quite equivalent to the conventional fuels such as coal, oil and gas. As more and more municipalities have come to generate their own electricity by means of residual waste incineration, the major electricity providers get in significant difficulties.

At the end of the tour I was really impressed. That what is put in the residual waste in private households plus the commercial waste is, after all, still god to supply 100,000 households with electricity in Cologne.

And at the same time it’s scary, what incredible tonnes of waste we produce. Yellow and blue ton even come on top of that.

Consumer society provides garbage

Waste incineration plants generating electricity for us and making us less dependent on fossil fuels, are the logical consequence of our consumer society. But incinerators are not built primarily to generate electricity. But to become master of the mountains of waste that we produce continuously as a consumer society. Fortunately, with modern incinerators, a way has been found to make up the stinking problem a clean thing. But the cause, our consumption, is the real problem.

For the operators of the incineration plant, it is essential that enough waste is delivered. Garbage is their product. The more they can get, the better for the system’s capacity. For then it will work cost-effectively, which in turn has a positive impact on the urban garbage fees. Not all incinerators in Germany are so well utilized as in Cologne. Since waste is added from adjacent areas.

But the consumer society provides these masses of garbage. Goods are produced in large quantities, purchased, used or consumed and eventually discarded. The 2aste incineration plant gets food – in 2013 there were 707,000 tons in Cologne. And provides us even with power (282 million kWh in 2013 in Cologne). Actually a perfect cycle, so one might think. If not for this “but” would be. Because our conventional consumption goes at the expense of other countries, to the detriment of the environment, fair working conditions; Resources are wasted, the transport around the globe has impact on the climate, production facilities in the Far East poison the local environment and so on.

Well, I live in Cologne, a big city, where certainly only a small proportion of residents think about trash, disposal or even waste reduction and also practice this. That may be a negative point of view, but I think it is realistic. The average normal citizen does not necessarily ask the question what is actually happening to what he throws away in the course of a year. All the more it is interesting to follow the different paths. My next wish is to visit a recycling plant for plastics.

Waste incineration and waste seperation versus waste prevention

Waste separation was yesterday. The latest approach is waste prevention. In its most distinct version it is called Zero Waste. No waste. So far there are only a few pioneers, whose reports and videos I read and watch with interest. And at the same time I wonder how to implement this in a normal big-city life. It starts with the fact that – even if you use a togo box, which is compostable, then you do not know where to dispose of it along the way. So take it home and put it in the compost bin? Would everybody do that?

I think it’s great if it is possible, to be master of the situation (immense amounts of waste) through a well organized disposal system and beyond even to convert this residual waste to a large extent into energy, ie electricity and heating. There is at least a huge improvement as against the stinking landfill from earlier, in which everything was thrown into a pile and then covered with the cloak of silence. The next step must be, to reduce the amount of waste in total. And this will not be possible just by the civil society. Here politics and economy are asked to create the right framework and to set the practical implementation in motion.

by: http://blog.upcycling-markt.de/en/blog/muellverbrennungsanlange-waste-incineration-plant.html



Incinerator Primary Combustion Chamber



HICLOVER now offer a full range of containerized incineration systems, placing us at the forefront of the latest transportation and industrial 
trends. Containerization enables immediate waste management as the units are pre-assembled and pre-installed.
Containerization is the most feasible and viable option in contrast to the construction of on-site facilities and housing structures, 
eliminating the man power and costs involved. The system has the added benefit of total mobility (both local and international), and is ideal 
for military and civil camps and remote locations where infrastructure is scarce.
Incineration is the most obvious solution for total destruction of municipal waste, avoiding all the direct and indirect risks associated with 
other disposal methods.
Incineration perfectly fits into a trend of treating waste in a safe way, and if possible, at the same place where it was generated to avoid 
cross-contamination risk and to keep waste treatment costs at acceptable level.

WWW.HICLOVER.COM|Waste Incinerators |Auto Roll Air Filters

Nanjing Clover Medical Technology Co.,Ltd.

Tel:  +86-25-8461 0201   
Website: www.hiclover.com  
Email: [email protected]
Email: [email protected]  



An Unexpected Ebola Infrastructure Problem: Waste



Patients with this debilitating virus produce 440 gallons of medical waste daily, including instruments, gowns, gloves, body fluids, sheets, mattresses and more. That’s a substantial amount of medical waste in any situation, but it’s especially daunting in this case because it needs to be disposed of extremely cautiously, to avoid the risk of spreading infection. What do you do with a problem like Ebola waste? Because you don’t want to toss it in the garbage.

Somewhat surprisingly, says Bausch, the United States actually faces bigger problems when it comes to safely disposing of Ebola waste, which is simply burned in large pits in Africa: “In the United States, of course, we are somewhat beholden to higher tech solutions, which in some ways are a little bit more problematic in terms of treating all that waste, and we need autoclaves or incinerators that can handle that sort of thing. It’s not the actual inactivation that’s particularly difficult; it’s just the process of getting the waste from, of course, the frontline of care and interaction with the patients safely to the place where it can be incinerated or autoclaved.”

The problem in the United States is ironically compounded by the increased access to medical care, and the higher quality of medical services, available. In the United States, patients are treated by medical teams with access to a huge volume of supplies they use for protection, including masks, gowns, booties, and gloves, along with sanitizers and other tools. Moreover, patients receive extensive medical interventions that generate waste like needles, tubing, medical tape, empty IV bags, and more. The very care that has helped most of the handful of Ebola patients in the United States conquer the disease has contributed to the huge amount of waste generated, highlighting a critical hole in U.S. medical infrastructure — while African hospitals may have lacked the supplies and personnel needed to supply aid to Ebola patients, they’re at least prepared to handle the waste.

The CDC just issued guidelines to help clinicians and administrators decide upon how to handle Ebola waste, but The New York Times notes that many facilities don’t have the autoclave, and incinerator, capacity to handle medical waste on this scale. Some states prohibit the burning of medical waste altogether, or have barred incineration of Ebola waste, leading to the transport of waste across state borders to facilities that can handle it, which poses its own risks; with every mile added to transport, there’s a greater risk of spreading disease to previously unexposed communities.

Surprisingly, defenders of burning the waste come from surprising corners. Environmentals like Allen Hershkowitz, National Resources Defense Council senior scientist, point out that: “There’s no pollutant that’s going to come out of a waste incinerator that’s more dangerous than the Ebola virus. When you’re dealing with pathogenic and biological hazards, sometimes the safest thing to do is combustion.”

The argument in defense of incineration can be bolstered by the fact that medical waste companies specialize in high-efficiency incineration with equipment designed to minimize and trap byproducts of combustion, reducing overall pollution considerably. Fears about Ebola, rather than genuine environmental or public health concerns, are driving the decision to push against incineration of ebola waste in many regions, but eventually, the United States is going to have to face facts: The mounting waste that accumulates in facilities where Ebola patients receive treatments needs to be disposed of safely, and promptly.

 

by: http://www.care2.com/causes/an-unexpected-ebola-infrastructure-problem-waste.html



hot medical waste disposing machine, Operation Condition: 8-16 hr/ day



hot medical waste disposing machine, Operation Condition: 8-16 hr/ day 
Control: Built-in data recording
Operating temperature: Incinerator 
/Primary Combustion Chamber
Primary Chamber: 900 – 1200 0C

Type: continuous loading, Top Loading
Capacity/Burn rate per hour: 250 -300 kg/hr 
Material:
External- 3 layers 
Internal lining:  a fire proof material of pre-fired refractory bricks with Aluminium lining, resistant to corrosive waste or gas and to thermal shock
Secondary 
Combustion 
Chamber:
Type: horizontal/vertical
Temperature:  1200- 1300 oC
Residence time of gases : >2 seconds
Ash Residue: <5% of original waste size
Ash Handling System: Both Automatic and manual removal of Ash. Must ensure removal/treatment of hazardous remnants of ash
Flue gas treatment   system : Capable of treating the flow of flue  gas as the incinerator is operating at its maximum capacity
Auxiliary device: Water level gauge, pressure sensor, PH sensor..etc 
Auxiliary device: Fuel cut-off device
Waste  feeding mechanism: Automatic pneumatic/hydraulic waste loading system or conveyor belt , capacity 650-800 L at a time                                                                                                                                      
Chimney (Stack):
Type: Vertical type
height:>7 meter’
Material: Fireproof cast, stainless steel
OUTPUT: 
GAS- SMOKELESS,ODORLESS 
ASH -Max <5% of original waste size
Reduction of Pollutant gas SO2, HCL, HF and line particulate
Emission standard:
WHO/ European
Test report for emission testing provided?
Heat exchange mode: Automatic

Accessories:  
All standard accessories for incinerator, including but not limited to loading system, heat exchangers, pollution control system, ash removal system, including ladder and oil tanker (2500litre capacity).
Operating Environment: 
The incinerator is capable to operate at the altitude of 2400mt above sea level. (according to the site conditions)
Power Requirement:
220 Vac single phase or 380 Vac three phase 4 wire system  50HZ   
Installation Testing and Commissioning :   to be conducted by certified or qualified personnel.  
Supplier shall provide the following documentation    
User (Operating) manual in English. 
Service (Technical / Maintenance) manual in English. 
Certificate of calibration and inspection from factory. 
Fast moving spare parts: Supplier is able to provide fast moving spare parts with quantities as described in the price schedule or their equivalent. 
Training: Supplier is able to provide training on operation, management and maintenance of incinerators.   
Warranty 
Comprehensive warranty for minimum 2 year. 
Maintenance Service during Warranty Period 
During warranty period supplier must ensure, corrective/breakdown maintenance whenever required. 
Supplier has a local agent or branch office in Ethiopia (please indicate the name and contact details of the agent) 
Supplier provides labor, lifting equipment and tools needed for the installation, testing and commissioning of the incinerator. The supplier will be responsible for the safety of its staff, workers and laborers during the installation, testing & commisssioning 
Able to provides all necessary information that would be used as an input for preparation of floor (platform) and room for the incinerator to be supplied such as the following; 
Lay outs (drawings) and  pictures of the incinerators to be installed 
 Length, width and height of incinerator,
 Area (length x width) for the floor (platform) and Length, width and height for roofing, for each type of incinerators to be installed 
Needs during the transport, installation, assembly, commissioning and operation of the equipment in terms of access points, available space to operate (inside and outside of the room), ways to get to the site where the equipment will be placed or any others. ; 
Technical Specifications (fuel consumption rate, weight, anchoring system, support points, etc.);
 Chimney specifications to be used for the roof design ( size, support needs, insulation); 
Considerations related to operation and Maintenance, for e.g., minimum available area to perform routine maintenance tasks and replacement of key parts that need to be changed more frequently; 
Any consideration/need of the incinerator while being operated that might impact the design of the room/shelter where it will be placed.
Other important information to be considered that can influence or impact the designing and building processes of the infrastructure for the incinerators, for example area dimension for other accessary parts like fuel tanker storage, if applicable, etc…. 
Delivery time (DAP, Addis Ababa) in weeks
Name of manufacturer including website of the manufacturer &/ supplier & country of origin