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3 Chambers Incinerator

Supply, Installation and commissioning of Waste Incineration system

De manera atenta solicito me colabore con la cotizacion del incinerador incluyendo envió.Puri group a hospitality business in Indonesia is interested to introduce renewable energy in Indonesia or to use the energy sources for its facility around Indonesia. Kindly request to have more information on incinerator technology as it is needed to process 100 ton to 500 ton waste aday. In the Frame of our Specialized Projects Management, we are currently in search for supplier of Waste Incineration system for hazardous waste, the incineration system will be used for incineration of Prohibited Drugs and toxic materials, waste poultry, Dead Animals “cows, goats”, Spoiled vegetables, Etc. at customs Ports. For that we would like to request for your technical and Financial Proposal for supply , installation and Commissioning of Hazardous Waste Incineration system with incineration capacity of at least 400 Kg/ hr.

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The proposal should include the complete description of the whole system: Total cost of supply, Installation, commissioning, Automatic feeding, automatic de- ashing during operation, and efficient gas cleaning system (wet, dry or high temperature ceramic filters), continuous emission monitoring system (CEMS), and all    other    accessories, Control    panel    for    all     components     of     the system, Troubleshooting alarm system covering all components of the system, to notify the operator for the fault that may arise during the operation, and to perform immediate corrective action, Emergency Stop button that can easily shut off / shut down all major part of the system in case of emergency situation. Primary chamber capacity/ Average capacity per patch Load: 3000 Kg, Incineration capacity per hour 400 Kg/hr., Loading system: side loading, Number of burners: minimum 7 burners, (5 for primary chamber, 2 for secondary chamber), Fuel: Diesel, The system should work continuously for at least 12 hours per day, The primary chamber: Heavy- duty anodized Rust resistant steel casing with minimum thickness 7mm. painted with heat reflective paint, internal heavy duty refractory cement lining and insulation for maximum heat retention. Cost of supply, installation, operation cost including fuel consumption per hour, and cost of other consumable materials treatment materials (consumption rate per hour and unit cost each), delivery time till operation, Layout for the whole three units and gas cleaning systems, considering minimum are required for the system “including enough area for operation and handling”, Confirmation letter that gas emission from the system after gas cleaning should comply with Saudi regulations for gas emissions (stamped letter and Emission comparison table showing the emissions from your system compared with Saudi regulations “attached”)

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•    Incinerator should have two (2) chambers: primary chamber with five (5) burners to incinerate materials and the secondary chamber with two (2) burners to incinerate exhaust gases.
•    The main body of the incinerator shall be stainless steel and the outside insulation thickness of not less than 7 mm made from zinc or phosphate for temperature insulation
•    The main gate of the Incinerator should be 150 mm thick and strength not less than 170 kg/m3. The door should be automatic with remote to operate.
•    The Incinerator should be designed in accordance of the environmental regulation followed in country of  origin or  as per  Saudi Arabian PME Regulations.
•    The incinerator should have fuel storage with capacity of 1000 liter.
•    The incinerator shall have the capacity to operate with temperature up to 1300 OC in the primary chamber and it can remove the residual while the incinerator is in operation
•    The inside body of the incinerator should have insulation layer made of calcium with thickness of 50 mm while the thickness of the internal surface should be 100 mm in order to stand with 1300 OC.
•    All the supporting braces of the incinerator shall be installed on stainless steel.
•    The gap between the internal and external body shall be filled with the special insulation material.
•    The exhaust shall not stay more than two (2) seconds in the secondary chamber and this chamber shall be built with high density of ceramic oasis.
•    There should be a stack with four (4) meter from the top surface of the incinerator and can be removed and installed.
•    The incinerator shall have control device for exhaust gases so that the emission shall meet the PME source standards
•    The power supply should be 220 – 380 Volts, 60 Hz. and the incinerator shall be provided with control panel showing the following:

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•    Temperature of primary and secondary chamber.
•    Condition of pressure gages.
•    Alarm showing if there is any leakage or misconducting in the electricity.
•    Indicator for overloading the burner.
•    Timer for automatically switching off the incinerator.
•    All the incinerator parts including fuel pumps, fans, valves and pipes can be operated in high ambient temperature (50OC)
•    All  parts  of  the  incinerator  shall  be  painted  in  one  color  which  should  be resistant to high humidity, high temperature and high dust / sandstorm.
•    3 years warranty with spare parts and technical supply and
•    10 years warranty for  providing spare  parts starting from the  date  of first warranty expiry
•    Provide all the list of consumable items like, filters, sorbents, etc.

The bidder shall provide all necessary details related to the facility dimensions, space area required for the whole system and all operation requirements, Details about required facility (hanger) including Layout, civil work and electromechanical details including electricity, water pipes, fuel pipes, tanks, etc. Complete Drawing & 3D drawing Clearly Show All Sections and Details of the System. List of spare parts and checklist. Required Operation staff, Fuel consumption rate of the whole system. Since our project is a turnkey project including Design, Build & Operate of central incineration facility covering all the above mentioned details and we have to coordinate all civil works and necessary requirements to operate the system.

an incinerator for our dental clinics

an incinerator for our dental clinics.The incinerator must comply with ” Technical Standard NTON 05-015-02 Management and Solid Waste Disposal Hazardous co go ” , in addition to meeting international standards functionality standards for new stationary sources and emissions from the Environmental Protection Agency United States ( Environmental Protection Agency EPA ) Incinerators Medical and Hospital infectious waste ( HMIWI its acronym in English ) and the standards of the World Health Organization (WHO ) .

According to point 8.5.1.3 of the NTON 05-015-02 incinerator must have the following:

” Incinerators equipped with a camera primary and a secondary combustion , equipped with burners capable of achieving complete combustion of waste and widespread destruction of harmful and toxic chemicals (dioxins and furans among others) , attached to the solid waste bioinfectious .

a) primary combustion chamber , it requires a temperature of 800 ° C and one hour dwell to be destroyed waste produced ash and gas , including dioxins can generate cancer is found .

b ) In the secondary combustion chamber must reach temperatures around 1,100º C and must be operated with a residence time of the flue gases of a minimum of two seconds. To treat gas flow and entrained particles , before being released into the atmosphere , should be added towers chemical washing , cyclones , filters . ”

The incinerator installed must comply with the design to ensure the destruction of all hazardous , biological , industrial waste and others. Combustion ” PYROLYTIC ” allows control of the gasification of waste and avoid significant release of black smoke and fine powder during loading . It also allows , regular and complete combustion of the waste.

The main advantages are a controlled combustion that guarantees the absence of smoke, color , smell or dust . It is also automatic, so you do not need supervision and has a low fuel consumption .

The incinerator includes:

1. A combustion chamber :
a. watertight door for manual loading of waste.
b . A burner start is limited to inflammation of waste .

2. A camera post-combustion gases :
a. burner combustion , low power .
b . An injection device air for total re- combustion of the gases .

c . An input device cooling air of the combustion gases.
d . A smoke evacuation duct .

3. A control panel ensuring complete combustion cycle .

The incinerator meets as indicated on waste incineration .
They will not burn plastics, packaging except that the amount so small that gases need not receive any treatment, secondary combustion chamber to 1100C handles everything ..

The chimney is 350 mm inner diameter and a height of 8.13m will with hatch analysis.

Combustion chamber

• The combustion chamber is thick steel plate (3 to 10 mm ) with reinforcements, specially built .
• Front loading with watertight door mounted on hinges, locking screw wheel , flexible gasket and an insulating refractory lined .
• An internal lining of refractory concrete containing 42% of H² 03 (alumina ) and 100 mm thick walls.
• fibrous insulation panels made of calcium silicate with a thickness of 75mm .
• Automatic Burner ( diesel or gas must be specified in the order ) with flames diving in one piece monoblock with an electronic ignition system , permanent ventilation control valve and isolation valve.

• combustion floor made in carborundum , preventing binding of glass and slag.

Afterburner gases

• The afterburner is strong sheet steel flange connection.
• Internal filling refractory concrete with very high alumina content ( 65 % H² 03) and a thickness of 150 mm .
• thermal insulation panels made of fibrous silicates and calcium with a thickness of 85 mm .
• diesel or gas burner (must be specified in the order ) , monobloc horizontal flame , electronic ignition , safe , permanent ventilation , control valve and isolation valve.
• air injection nozzles made of refractory steel with a flow control valve.
• These nozzles are specially designed and patented by ATI to guarantee very low hydrocarbon emissions.
• A secondary air injection is scheduled and ensures perfect oxygen content.
• Fan distribution primary and secondary air , the air flow regulation is effected by means of valves and actuators on automatic cycle commands.

Control and regulation
Control Panel dustproof , painted sheet with baked paint comprising:
• A circuit breaker switch for each motor ( fans and burners) .
• A timer adjustable time delay for each burner control .
• A regulator with a digital display for the combustion temperature .
• A controller with digital display for temperature afterburner .
• The electrical panel meets current standard. For removal of ash , a squeegee metal pan with handles

Painting
• Color : Light + dark blue.
• Special high temperature.

OPERATION

The operation thereof is as follows:

• Charging waste.
• Close the door.
• Obtaining the combustion cycle during which no monitoring service ( duration 2 hours ) is required.

The combustion cycle automatically ensures :
• Starting the secondary air fan.

After 10 minutes, the afterburner is temperature:

•Turning on the automatic burner combustion chamber , which guarantees the output of the gasification of waste. The operating time of the burner is programmable according to the type of waste, using an adjustable mechanical timer from 1-60 minutes.
• Automatic start of combustion air fan.

After 2 hours , the end of ” combustion cycle ” automatically guarantee :

• The closure of primary air servomotor .
• The post-combustion burner off.

During charging , opening the door automatically ensures immediate shutdown fan primary and secondary air . At the end of the combustion cycle the fan primary / secondary air and burner continues to run for 2 hours to protect the burners and to cool the oven . After this time the program automatically turns off the installation completely .

FUEL USE

This installation shall take for operation of diesel with the following characteristics :

Density at 15 ° C (max / min ) 0.88 / 0.82 kg / l
Weight sulfur 0.2 % max.
Kinematic viscosity at 40 ° c ( min / max) 2 / 4.5 mm2 / s
Point above 55C inflammation.
Cold filter plugging point -10 ° C max.

DIESEL AND FOOD TANK BURNER

The fuel tank will be located annexed to the dugout roof incinerator in a bund and have the following characteristics :

• Capacity: 1,200 liters
• Made of sheet steel for simple wall installation cubeto
• Output for ventilation diameter 1 ½ ”
• Pressure gauge and filler cap
• Meter and level switch

The incinerator has a consumption of 16.2 liters of diesel hour to burn waste generated operation 10 hours a week expected in two burning , so that autonomy will be 7.5 weeks . The reservoir will have an outlet and an inlet for return. Pipes for oil will drive the black steel pipe with longitudinal electric resistance welded 3/4 ” DN 20mm diameter . In the tank outlet pipe retainer debris filter , with aluminum body is placed , aluminum cup and stainless steel sieve with holes 100 microns in diameter .advise on the consumption rates, is that for both chambers, or per chamber?

HICLOVER Incinerator YDC model small scale incinerators

medical waste materials incinerator

an incinerator suitable for chemcial waste containers. capacity about 100 kgs per hour with a scrubber.1- One system of

medical waste materials incinerator
– Capacity : 100 kg
–  Fuel : gas oil

2- One system of normal waste materials incinerator
–  Capacity : 150 kg
–   Fuel : gas oil this kind of capacity will be a waste combustion central for a small city. you can find other

company. our products main for small waste output. for hospital directly, local at hospital, or portable/mobile

incinerator to one site when end-customer request. incinerator without smoke and smelting for the environment.

capapcity 500kg per day. Could you specify the point of oil fuel? By this you mean petrol or diesel?
with dieseil burner.we managed to get a walk in Algeria, and we hope to export to other countries in Africa.
we specify that we are interested in mobile incinerators for hospital use.

waste disposal incinerator

Incinerator but the size of chamber > 2000 x >1200 mm. Prepare for burn LIQUID Waste +/- 20 liter/hr.
Fueled by Heavy OIL Burner.waste disposal incinerator, capable of handling both wet and dry garbage.. Which include house hold wastes and dry leaves.
The chamber of the incinerator should be able to hold about 200 – 250 kilogram of waste at a given time. edical Waste Incinerators.
The mobile unit is our priority then the fixed units. Medical Waste Incinerators. The mobile unit is our priority then the fixed units.
a;  Batch Capacity for each model, how much load can we put in one time. I need tio under stand in term of batch load one time I can ut in Kgs.
b:  Burning capacity per hour, to know how much time it will take to burn one batch and what is cooling timem for each one.
c: How many batch can we put in each day basis per 24 hours.
d: Most of systems will be run on Gas, so I need to know the required pressure of gas in psi to run the system without any problem.
e; I do wish to know an average life of system and after how many years we need the repair of linning etc.

2. What is your minimum capacity and maximum capacity incinerator.

3. You do provide secodn hand incinerator in good working condition.
4. We need only double chamber double burner incinerator.
5. Please send us DEFRA and DADR approval reports by attachment, copy of ISO and summary of gas emmission report from incinerators.

Refractory Concrete Incinerator

2 medical waste incinerators model YD-50, 150 kg feed capacity, 220/380 V, 50 Hz c/w 5 mtr. chimney.
Bio-medical waste management plant requirements:

Disinfecting/sterilizing the contaminated medical wastes, main combustion chamber, post combustion chamber, heat exchanger, ash removal units and flue gas treatment systems, with the following details:

Hourly capacity of the system:           from 250 up to 500 Kgs/ hour

Duration of operation:                        from 14 up to 18 hrs/ day

Fuel type to be used:                         Diesel or alternative

Calorific value of the waste:               3500 up to the maximum limit kcal/ Kg

Minimum operating temperature of primary chamber: 1000 degrees celcius

a smaller  capacity of 150 to 250  kg/feed capacity
will be good for comparison. Our main byproducts are the slaughtered unwanted carcass.

•             Using diesel as fuel

•             Capacity 50kg per hour

•             chambers material: Refractory Concrete

•             Number of chambers: Two

•             Manual feed
solicito un horno crematorio para mascotas, de una capacidad de 80 kl, aprox. solo una unidad, especificaciones tecnicas, totalmente industrial, atte. erika martinez peru

BIO WASTE INCINERATOR

50 kg/  hour  capacity incinerators

·        Burning Rate: 50kos/hr

·        Feed Capacity:  150kqs

·        Primary  Combustion  Chamber:  900 liters

·        Secondary  Combustion  Chamber:  300 liters

·        Mix Combustion  Chamber:  Yes

·        Smoke Filter Chamber:  Yes

·        Feed Mode: Manual

·        Power: 0.7Kw

·        Fuel Type: Diesel Oil/ Natural Gas/LPG

·        Internal Dimensions:  120 x 90 x 85cm (primary  chamber)

·        External  Dimensions:  200 x 160 x 310cm (without  chimney)

·        Burning  Efficiency:  >98%

small  scale medical waste  incinerators.The required burning capacity of those incinerators are 10 kg and 15 kg/hr .The fuel oil using for those incinerator is diesel oil .