Incinerator to cut black bag landfill waste
30 August 2013 Last updated at 21:18 BST
30 August 2013 Last updated at 21:18 BST
Australian combustion engineering proprietary 5 25kg/hour
dual chamber(LPG) incinerator or equal approved. incinerator
casing to be mild steel with 125mm refractory lining including
primary and secondary chamber, insulated draft section above
secondary chamber, package burners, digital temperature control
systems, ash rake and poke, second door in primary chamber,
manual loading chute, semi automated operated counter balanced
loading door with loading tray complete with stainless steel flue
recommended spare parts.
Capacity: 20KG/Hr, Temp Range: 600 Deg. C – 1100 Deg. C
Fuel Supply: Natural Gas/Diesel
Dual Combustion Chamber Complete Scrubbing System (Dual
Resultant Gas Washer), Dual Blower, Chimney Height: 8m
Electric Supply: 220/240Volt, Single Phase
1. Type of waste: Trash
2. Any other type:
3. Quantity of waste generated per day in kg: (50 Ton per day) SOW
4. Duration – incinerator will be used per day: (Minimum 12 hours) SOW
5. Approximate moisture content:
6. Local incinerator operating and emission standards: US-EPA
7. What is the height of the chimney required: Not known
8. Fuel proposed to be used: Deiseal Oil
9. Availability of power and type: 220 or 110
10. Details of space available: Plenty of space
11. Do you require an automatic loading system: [**] Yes [**] No
12. Do you require a gas scrubbing system: [**] Yes [ ] No
13. How soon do you require the system to be delivered: 30
14. Any other specific requirements:
15. Nature: (Solid/Semi-solid/Liquid)
Major components are – Ethanol, Paraffin, Silicon, Aluminium chloro hydrate, Bentone ,LPG
quote for incinerators for industrial chemical wastes treatment,
1 burning rate must be Average 30kgs/h
2 inside of chamber material must be refractory concrete cement
3 it works in three system diesel oil/ Natural gas or LPG
4 voltage must be 220V
5 inside temperature first must be 1000c and second must be 1200c
6 pipe length must be 20 M
Our requirements are for 125 kg/hr and 42 kg/hr, please send quote with catalog for both options
We are currently dealing in Defense Related Equipment, Construction Assistance and Medical Equipment, Modular Solutions
for Hospitals, Waste Management System, CSSD, Hospital Furniture and Services. We are based in the Capital city of
Pakistan i.e. Islamabad ,where there are all the head offices of Military and Govt. institutions. We have the capacity to
Participate in tenders and we also have a strong network of energetic/active dealers and sales staff in Pakistan and
Afghanistan.
5 incinerator 15 kg the specifications High temperature incinerator99% combustion efficiency Temperature up to 1200°C or
Smoke and smell free Excellent heat retention Electric powered Fast heatup times Temperature Up to 1200°C or as required
Capacity15 Kg Burning Efficiency 98% Noise- <78db Power – Electric ChamberSingle / Dual chamber Safety Alarm Emergency
vent Monitoring device Air Pollution Control Device CE and ISO Certified
I ‘d like to ask you about a power plant by burning waste. We have many of camps for displaced people in Syria, and we
want to buy a plant to generate electricity by municipal waste incineration Please send me an offer or any details.
Stack:
Type: Wire Supported
MOC: Mild Steel of ISstd
Height :3 Meters or more
• PROCESS AT LEAST 1 METRIC TON OF WASTE PER DAY
• OPERABLE BY 1 PERSON, WITH NO TRAINING REQUIRED
• REGULAR MAINTENANCE CAN BE COMPLETED BY 1 PERSON WITH LIMITED TRAINING
• REGULAR MAINTENANCE SHOULD NOT EXCEED 1-HOUR PER DAY
• COMPLIES WITH EURO / OR US-EPA EMISSION STANDARDS
• ABILITY TO INCINERATE WASTE PETROLEUM, OILS, AND LUBRICANTS
• TEMPRATURES DURING THE COMBUTION PROCESS MUST EXCEED 1,500 °F FOR AT LEAST 1-HOUR
• CAN BE TRANSPORTED TO AND FROM DEPLOYMENT LOCATION IN A 20-FOOT OR SMALLER SHIPPING ISO CONTAINER
• CAPABLE OF 24 HOURS OF CONTINUOUS USE
• AUTOMATIC LOADING SYSTEM
• AUTOMATED ASH REMOVAL SYSTEM
• GAS SCRUBBING SYSTEM
• 95% REDUCTION OF SOLID WASTE
• OPERABLE WITH DIESEL, JP8, OR FUEL OIL
• CAPABLE OF BURNING 4 UNITS OF WASTE PER UNIT OF FUEL
• ABLE TO INCINERATE COMBUSTIBLE WASTE TO INCLUDE: PAPER, PLASTIC, CARDBOARD, FOOD, USED OILS, SLUDGE, OILY RAGS, AND
WOOD PALLETS.
• NO PRE-TREATMENT OF WASTE REQUIRED
• VENDOR REPAIR OFFERED AT POINT OF SHIPMENT
• FIVE (5) YEAR COMPONENT WARRANTY FROM DATE OF ACCEPTANCE
We are an aerosol manufacturing company.. Our products includes Deodorants, Anti perspirant deodorants ,air freshners,
Insect killers etc..
Primary Combustion Chamber
Waste Charging Door: Provided with refractory lining with sealing gaskets
Ash Removed Door: Provided with refractory lining with sealing gaskets
Outer Body MOC: Mild Steel, 5mm
Primary Chamber: Stainless Steel
Operating Temperature :800. ± 50◦C
Insulation: Insulation Brick
Heating Elements Type: Kanthal Al Grade
Power Consumption: 75 KW ( Initial Load )
Electrical Supply :3 Phase 440 Volt
Control Panel
MOC: Mild Steel Power Coated
No. of Temp: Controllers : 2 Nos
Details: The Control Panel will be provided with contract as relays , switches , indicators etc . Operative on 3 phase.
I.D.Fan
Type: Centrifugal Type
MOC: Mild Steel
Capacity:2 HP/3Phase
Make of Motor: Kirloskar /Havells/Crompton
Combustion Air Fan
Type: Centrifugal Type
Capacity: 1HP/3Phase
Make of Motor: Kirloskar /Havells/Crompton
1. Is the residence time more than 2 seconds?
2. Is the primary and secondary air preheated?
3. Could it be provided as a continuous system?
4. Is there a monitoring system for operational parameter? (temperature)
5. Is there a data logging system?
6. Does it provide for control interventions to adjust waste feed, grate speed, and temperature, volume and distribution
of primary and secondary air?
7. Does it include auxiliary burners?
8. Does it include system that automatically stops waste feeding when combustion parameters are not appropriate?
9. Is it possible to have an automatic bottom ash unloading system?
1. Is the primary and secondary air preheated?
2. Could it be provided as a continuous system?
3. Is there a data logging system?
4. Does it provide for control interventions to adjust waste feed, grate speed, and temperature, volume and distribution
of primary and secondary air?
5. Does it include auxiliary burners?
6. Does it include system that automatically stops waste feeding when combustion parameters are not appropriate?
7. Is it possible to have an automatic bottom ash unloading system?
Incinerator
Rated Capacity: 100/KG/Hr
Type of Design: Double Chambered
Mode of Heating: Heating Elements
The incineration should be completely free from visible smoke as well as offensive odours.
This incinerator with “PYROLYTIC” combustion must have:
* Perfectly tight door for the manual loading of waste.The loading should be Manual, Batch Load,
* A burner of lighting which the use is limited to the ignition of waste.
* Top Loading loading with door seals gone up on hinges, wheel of screw plug, flexible joint, and stuffing insulating out of refractory.
* The insulation of the combustion chamber should be composed of refractory bricks, having a high content of aluminum and insulates bricks in order to assure a minimum temperature on the outside sheet metal.
* Composition of the refractory;
* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.
* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.
* A burner of combustion of gases,
* A device of injection of air allowing a total recombustion of gases,
* A device of air inlet of cooling of waste gases,
* A sheath of evacuation of the gases burnt.
* Carcass in strong sheet steel with support of connection.
* Composition of the refractory;
| GOODS: ONE INCINERATORS IN ACCORDANCE WITH THE | SUPPLIER’ | |||||
| REQUIREMENT | S | OWN | ||||
| PROPOSED | ||||||
| SPECIFICA | ||||||
| TION/ | ||||||
| CONFIRM | ||||||
| ATION | ||||||
| SPECS | ||||||
| Incinerator walls and roof : 1550 °C castable monolithic refractory | ||||||
| concrete | ||||||
| Temperature: ≥90 °C | ||||||
| Insulation to walls: 1000 °C castable insulation | ||||||
| Electricity supply required: 220volt, 15amp single phase | ||||||
| Controls | ||||||
| Draught control: barometer indicator, door operated draught limiter | ||||||
| Air supply: built-in forced heated air ducts, primary and secondary | ||||||
| (intensifier) | ||||||
| Electric: control panel includes-circuit breakers, main switch, timer, | ||||||
| pilot lights, 2 set point pyrometer and one set point pyrometer | ||||||
| 3.Experience and Qualifications | ||||||
| Experience and Qualifications | ||||||
| Company | ||||||
| The companies responding to this ToRs must have at least 5 year | ||||||
| experience of incinerator installation and maintenance or related | ||||||
| field. It must be registered, have trader’s licence and be compliant | ||||||
| with tax requirements. | ||||||
| Project Leader | ||||||
| The proposed expert should be able to demonstrate a breadth of | ||||||
| relevant experience in operations and maintenance of incinerators or | ||||||
| environmental management. The project leader should have at least | ||||||
| a degree in environmental management or mechanical engineering | ||||||
| or related field with at least 5 year experience in project | ||||||
| coordination. Previous work in Lesotho or Southern African | ||||||
| Development Community (SADC) experience will be an advantage. | ||||||
| Health and Safety Officer | ||||||
| He/she should be a health and safety professional, such as | ||||||
| occupational health and safety; safety, health and environment, with | ||||||
| at least 4 years of carrying out compliance inspections and audits of | ||||||
| incinerators or construction projects. A minimum of a diploma in | ||||||
| health and safety or a relevant discipline is required. Prior | ||||||
| experience in Lesotho will be an added advantage. | ||||||
| 37 | ||||||
| GOODS: ONE INCINERATORS IN ACCORDANCE WITH THE | SUPPLIER’ | ||||||
| REQUIREMENT | S | OWN | |||||
| PROPOSED | |||||||
| SPECIFICA | |||||||
| TION/ | |||||||
| CONFIRM | |||||||
| ATION | |||||||
| SPECS | |||||||
| Height from base: 11m and if there are buildings within 30m of the | |||||||
| incinerator, chimney must extend at least 3m above the apexes of all | |||||||
| the roofs of such buildings | |||||||
| Diameter of chimney at top: 430mm | |||||||
| Weight of stack: ± 500kg | |||||||
| case and stack be painted with 400 °C heat resistant black paint | |||||||
| Burners | |||||||
| 1st chamber 850 oC -900oC | |||||||
| 2nd chamber 1000oC | |||||||
| Variable speed combustion air blowers | |||||||
| Primary chamber volume ±1.05 cubic metres | |||||||
| Mixing chamber volume ±0.30 cubic meters | |||||||
| Settling chamber volume ±0.89 cubic meters | |||||||
| Weight excluding chimney ±6 400kg at manufacture | |||||||
| Firing tools supplied: Hoe, poker and rake | |||||||
| Dimensions | |||||||
| Length ±2 125mm | |||||||
| Width ±1 890mm | |||||||
| Height ±2 125mm | |||||||
| Extra width for burners | ±1 000mm | ||||||
| Loading door opening 610mm×540mm | |||||||
| Hearth area ±1.19 square metres | |||||||
| Description of grate/hearth: A full hearth to be supplied to prevent | |||||||
| contaminated liquids from flowing into ash pit without being | |||||||
| incinerated | |||||||
| Compliance with South African Atmospheric Pollution Prevention | |||||||
| Act No. 45 of 1965 or equivalent air pollution standard | |||||||
| Documents to be supplied : Operations and maintenance manual and | |||||||
| standard operating procedures (SOPs) | |||||||
| Emission controls: | |||||||
| heated refractory screen | |||||||
| Low velocity grit settling chamber | |||||||
| Stainless steel arrester screen | |||||||
| Refractory material: alumina content ≥49% and thickness average | |||||||
| 102mm | |||||||
| Bake out: to be done over 2-3 days | |||||||
| Materials of construction | |||||||
| Case: 5mm mild steel | |||||||
| Bracing: heavy angle and channel | |||||||
| Hearth: 1550 °C | |||||||
| Ashing door: high grade cast iron | |||||||
| Loading door 5mm mild steel lined with 1550 °C castable general | |||||||
| purpose high strength, high abrasion resistant monolithic refractory | |||||||
| concrete | |||||||
| 36 | |||||||