Waste Incineration Treatment Model TS75(PLC)

250kgs per hour capacity waste incinerator

Incinerator Model TS250 PLC, Overview

This model is small-scale waste incineration equipment for small waste output. Construction 

is dual/double combustion chamber with 02 units oil burner, batch load incineration equipment. 

Waste feed chamber is 1800Liters (1.8m³, TS250 PLC). Primary & Secondary combustion chambers

and smoke filter chamber. Batch load on the bottom of chamber. Incinerator PLC panel control suit for local operation. 

Main Product List per 01 set	Primary Combustion Chamber
	Secondary Combustion Chamber
	Smoke Filter Chamber
	Incinerator PLC Control Case
	Chimney:10.0Meters *(upgrade to Stainless Steel, free cost)
	Italy oil/gas burner: 02 units
	Oil Tank (if oil fuel): 300Liters

Items/Model	TS200(PLC)
Picture
Principle	Solid Waste Incineration Treatment
Burn Rate	Average 250 kg/hour
Feed Capacity	Average 350kg/feeding
Control Mode	PLC(Programmable Logic Controller Incinerator)
Combustion Chamber	1800L
Internal Dimensions	150x110x110cm
Secondary Chamber	750L
Smoke Filter Chamber	Yes
Feed Mode	Manual
Voltage	220V
Power	0.9Kw
Oil Consumption (kg/hour)	Average 28
Gas Consumption (m3/hour)	Average 33.6
Temperature Monitor	Digital Display
Temperature Protection	Yes
Oil Tank	300L
Feed Door	80x60cm
Chimney	10Meter
Chimney Type	Stainless Steel
1st. Chamber Temperature	800℃–-1000℃
2nd. Chamber Temperature	1000℃-1200℃
Residency Time	2.0 Sec.
Gross Weight	8500kg
External Dimensions	300x160x190cm

Burner operation should be Automatic On/Off

Fuel : diesel

The supplier must provide  necessary information for the best of  the installation

This incinerator with “PYROLYTIC” combustion must have:

;

・ Refractory concrete :

§ . Thickness : ≥100 mm

§ . Nature: 42% of Al203

・ Insulate in fibrous panels :

§ . Thickness: ≥75 mm

・ Nature: Calcium silicate.

* Burner of lighting of waste, with fuel, standard mono-bloc casting guiding plunging flame, lighting and safety of electronic ignition, permanent ventilation, electromagnetic sluice gate of regulation and isolating valve.

* Plate of combustion in Carborundum, avoiding the fixing of glass and slags.

 

A chamber of post combustion of gases

* A burner of combustion of gases,

* A device of injection of air allowing a total recombustion of gases,

* A device of air inlet of cooling of waste gases,

* A sheath of evacuation of the gases burnt.

* Carcass in strong sheet steel with support of connection.

* Composition of the refractory;

・ Refractory concrete :

§ Thickness : ≥150 mm

§ Nature: 65% of Al203

・ Insulate in fibrous panel :

§ Thickness: ≥85 mm

 Nature: Calcium

For incineration, general and pathological incinerators

Main unit
Application    For incineration, general and pathological
Capacity      50 – 60 kg/h burn rate
Type    Two  combustion chambers type; primary  and Secondary, controlled/forced combustion air type with a flue gas emission scrubbing unit
Operating time                   Minimum 8 hours daily
Operating temperature        From 850 0C to 1200 0C, Automatic controlled
Residual Ash                       5 to 10%
3.2     Primary Chamber
Construction    Constructed from heavy duty mild or aluminized  steel Or
equal and approved equivalent
Insulation material               Refractory material lining similar or equal to calcium
Silicate and hot face combination of heavy duty brickwork
Internal Construction           Fixed hearth type complete with gratings, concave bottom
and charging door, lined with refractory material
Charging Door                      Suitable for manual loading of wastes and with smooth
Dear seal equivalent of Ceramic seals with hinges.
Door Lock                             Automatic, Electric type
Ash removal door       Provided, for removing resultant bottom ash leftovers                              from the Primary chamber
Gratings      Provided
Loading    Manual loading of waste
Primary Burner                           Fully automatic, with fuel, temperature and speed controls with ignition system, flame detector, Air fan complete with safety features, flame failure,  Diesel fired fuel injector type and Flange mounted
Blower    Provided. For supplying excess combustion air through the distribution system with speed control system
Temperature    Minimum exit 850 0C
Observation port    To be provided with protective glass type
3.3       Secondary chamber
Construction      Constructed from heavy duty mild or aluminized steel or equal and approved equivalent
Insulation    Refractory material lining
Combustion Temperatures           Above 850 0C, controlled electronically
Gas residue or retention Time          > 2 second at minimum 850 0C
Secondary Burner                       Provided, Diesel fired, fully automatic, with fuel, temperature and speed controls, With ignition system,                                                                  Flame detector, Air fan, Complete with safety features, flame failure Diesel fired fuel injector type.                                                                  Flange mounted
Ejector    Provided, Venturi type, for cooling the flue gases
Combustion Air Fan    Provided for supplying combustion and creating a negative drift and turbulences
Temperature    Maximum  1600 0C
3.4       Chimney
Construction      Constructed from heavy duty mild or aluminized steel  or equal and approved equivalent                                                                 Refractory material lining
Length    10 m above ground
Bore    about 350mm diameter
Discharge temperatures             About 850 0C
Emissions      To comply with standards in section 9 of third schedule of the waste management regulations, 2006.
3.5       Electrical System
Control unit                                    Fully automatic with microprocessor based control                                                                      unit (PLC) automating all operations of the                                                                      incinerator. Capable of monitoring all incinerator parameters With large LCD or similar for display of all progress
Parameters  i.e. temperature of primary and secondary chambers, turbulence and time
With status lamp
With user of defined and differed programmed operating cycles for different type of loads/conditions
With safety interlocks, display of errors and visible and audio alarms.
System for continuous  emission monitoring
Isolator switch                                  Supply and install isolator switch 240V, 100A for the                                                                    incinerator unit, including all necessary cables 10m
Distribution Board    Supply and install distribution board. 100 A, complete with MCBs suitable for the rating of the incinerator unit and associated equipment.  Wiring   to be done according IEE regulations.
Wiring    Make provisions for wiring the isolator switch, Distribution Board control unit to Incinerator and all associated equipment inside to incinerator room.                                                                       Working length 20m.  Wiring to be done using PVC Sheath cable on steel conduits and trucking and in accordance with IEE regulations
Fuel System                                       Supply and install storage fuel tank inside the incinerator room at an elevated position (about 1.5 m above the floor)
Fuel Tank                                            Tank capacity, 400 liters, constructed from preferable suitable metallic material or high temperature resistance material
Fuel type    Diesel
Fuel Lines                                           Supply and install fuel lines, complete with fuel filters, pump, sight glass, fuel level and all other safety devices and connect from fuel tank to incinerator.
Working length , 20m
Fuel pipe material; Special copper pipes or similar                                                                        and approved materials
4             Physical characteristics
Main unit                                           Floor mounted, stand alone, fixed hearth type
Dimensions      About 1.2 x 2.2m (WxD)
5  Operating environment
Power Requirements                       240V,A/C 50Hz, single phase, with PE
Ambient temperature                     10 0C to 40 0C
Relatively humidity                          40% to 90%
6. Accessories
Rack, 2 m long                               1 piece
Waste cart, stainless steel               1 piece
Spare parts
Burner    1 set
Fuel Filters                                         6 sets
All other spare parts                   required for replacement during and after 12 months of operations.    2 pieces of each
8              Quality Standards
Manufacturing standards               NEMA Kenya Act, 1999
Legal Notice No.121 of 29th September 1999 on waste Management Regulations
EU waste incinerator Directive- EC 76/2000
BS 3316
WHO Emission Standards
World Bank Emission Standards
or any other internationally recognized standards
Conformity to standards                      CE marked or any other internationally recognized documents
9          Local back up service
Available    Should be available locally
Capacity to service equipment                                                                         Manufacturer/Agent shall have adequate facilities, spare parts, qualified and skilled technical staff to offer comprehensive maintenance  service and spare parts sales for the lifespan of the incinerator
10       Delivery point
KEMSA    For inspection and verification
Moi Voi, Makindu
Maragua, Eldama Ravine and Isiolo Hospitals      For installation, testing, NEMA Certification and commissioning
Pre installation works
Provide for foundation plinth, necessary plumbing works, Fuel piping works, Elevated Diesel oil storage tank, electrical works including cabling, trunking and switch gears required to install the incinerator and all its accessories to required IEE standards
Installation and testing    Complete installation and set up of the incinerator at designated as per manufacturer’s instructions
Provide fuel and test run the incinerator for 3 hours daily for 7 days
Training
User training                                           On site user training on operation and daily up keep
Maintenance training                            On-site maintenance training on Preventive Maintenance, repair and trouble shooting
Technical Documentations
User manuals                                          2 sets
Service manuals                                     2 sets
Drawings    2 sets
15        Commissioning
Testing and Commissioning of the machine to the satisfaction of the user
Warranty
Equipment      Minimum of one year after commissioning on all parts.
Equipment system                                     Nil
17.    Maintenance contract
Comprehensive preventive & repair         service      Provided a 12 months comprehensive preventive and repair service contract inclusive of spare parts and material from date of commissioning