Archive: December 10, 2022

TECHNICAL INCINERATORS SPECIFICATIONS FOR 2 hospitals in Kenya

TECHNICAL INCINERATORS SPECIFICATIONS FOR 2 hospitals

 

  • All the incinerators to be supplied and installed must meet the Government of Kenya waste Management Regulation 2006 in particular 3rdschedule regulation (26, 47) pertaining classification, standards, criteria, and procedure for installing/operating incinerators as authored by the National Environmental Management and Coordination (waste management) regulation 2006, legal notice No. 121 of 29th September 2006
  • The capacity of the incinerator required should be to the specifications with a capacity to burn 100kgs/Hr
  • The incinerator shall be run on a 3-phase power supply (mains)
  • For the technical evaluation, not only the treatment plant but the entire system will be considered.  It will be the responsibility of the Bidder to supply a full system, including all eventually additionally necessary secondary systems and additional equipment.
  • The system offered shall be designed to operate normally under the conditions of the purchaser’s country. The conditions include Power Supply, Climate, Temperature, Humidity, etc.
  • The Bidder must provide a warranty for one year.
  • All text, parameter etc. on all control operating interfaces as well as on information displays and on print-outs shall be in English language.
  • The Bidder is responsible for all permits and approvals for importation. The Bidder shall provide all the necessary documentation in order to facilitate the legal requirements for the installation and putting into use of the equipment.
  • Period of Execution is 90 days from contract signature for delivery to site and completion of all verification operations required for the issuance of provisional acceptance.
  • Representatives of the Contracting Authority and the Beneficiary, together with the Bidder’s representative, shall carry out the controls, testing and initial approval for provisional and final acceptance as.  The provisional and final acceptance shall take place at the final destination.
  • After-Sales Service: The Bidder is required to ensure that a maintenance, service and repair centre, which is authorised by the Manufacturer, and which is able to rapidly supply genuine spare parts and consumables recommended by the Manufacturer is available throughout the one year warranty period. In fulfillment of this requirement with their offer Bidders must submit a statement signed by a representative of the manufacturer:
    • Providing the name and address of its authorised maintenance, service and repair centre,
    • Confirming that this authorised maintenance, service and repair centre is able to rapidly supply genuine spare parts and the consumables recommended by the Manufacturer; and

INTRODUCTION

  • The Bidder will be responsible to deliver and install all to be supplied equipment at to be set up waste handling areas in the Republic of Kenya. The Bidder shall deliver a time schedule over the complete construction and assembling period. The delivery and installation time must be agreed between bidders, target Hospital and the Contracting Authority. The treatment plant must arrive pre-assembled. The Bidder shall ensure that all parts of the plant transported by sea shall not be shipped as “deck cargo”.

 

  • It is expected that the Bidder cooperates closely with the contractor for the new waste handling building/area and will make available all needed technical information, drawing, etc. to the contractor.

 

  • The Bidder shall supply and install the incinerator with the following attached specifications

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

           
TECHNICAL INCINERATORS SPECIFICATIONS FOR EAPHLNP
           
ITEM DESCRIPTION UNIT QTY RATE KSHS.
           
  Incinerator        
  To supply and install the following    2NO.    
  Hospital Incinerators to Nema standards        
  The following are the incinerator specifications :-        
A Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste        
  Ø      Waste density:   125 to 350Kg/M³        
  Ø      Waste CV:        4000 KCAL/Kg        
  Ø      Moisture content:   10-25%        
  Ø      Estimated ash residue: 5-10%        
  Ø      Nominal capacity:   100Kg/hour batch load        
  Ø      Secondary chamber:  2 second @ 1100ºC        
  Ø      Environmental:    NEMA ACT           (EMCA) 1999        
                Clean Air Act 1999        
  BS3316 1987        
  Equipment Set      
  The Incinerator must comprise of: –        
  Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)        
  Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long        
  Ø      Full sized bulk load/ash removal door        
  Ø      1 off diesel-fired ignition burner – temperature controlled        
  Ø      1 off combustion air supply fan and distribution system, automatic control        
  Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with        
  Ø      1 off diesel-fired afterburner – temperature controlled        
  Ø      Control Panel – automatic operation        
  Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)        
  Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator        
  Carried Forward To Collection Page.        
 

 

 

NOTE: WE REQUIRE TWO INCINERATORS. ONE        
ITEM DESCRIPTION UNIT QTY RATE KSHS.
B Diesel Tank:        
  To provide for diesel service tank (Capacity 400 litres) including level indicator

 

Item 1    
C Installation & commissioning works        
D Positioning of Incinerator: –

The tank should be on the incinerator at a higher level to enable free-flow of diesel from the tank to the incinerator.

Item 1    
E Connect burners to fuel supply. No. 2    
F Chimney Installation:        
 G Composition of the chimney: –

Provide lifting gears as forklift, gantry, rollers, and lifting jacks and position incinerator.

Supply a chimney using scrubber (for filtration)

Provide lifting gear to hoist, vertical and mount chimney, and provide supports slings as required. Permit for cutting of tree branches to facilitate the exercise.

Item. 1    
H Commissioning & Training:        
  Testing set operating parameters, training of operators and technical staff. Item 1    
I Commissioning Maintenance Contract        
  Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians. Item 3    

The chimney shall be painted with heat resistant paint after installation.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

EVALUATION CRITERIA

Exam will be completed in four phases namely preliminary evaluation of documents for conformance with mandatory requirements, technical evaluation, site visit and commercial evaluation.

Stage One: Preliminary Examination

– Preliminary Evaluation under special condition of the tender.

This shall include confirmation that a bidder has complied with the special condition of tender above.

Failure to meet any one of the above requirements stated in the special conditions of the contract shall lead to automatic disqualification.

Phase Two: TECHNICAL EVALUATION (70 MARKS)

ITEM DESCRIPTION UNIT QTY MARKS ALLOCATED   MARKS RECEIVED  
           
  Incinerator        
  To supply and install the following    2NO.    
  Hospital Incinerator to Nema standards        
 

 

The following are the incinerator specifications :-        
           
A Ø      Waste type:      Mixed type 0,1,2,3 & 4 hospital/clinical bio hazard waste     35  
  Ø      Waste density:   125 to 350Kg/M³        
  Ø      Waste CV:        4000 KCAL/Kg        
  Ø      Moisture content:   10-25%        
  Ø      Estimated ash residue: 5-10%        
  Ø      Nominal capacity:   100Kg/hour batch load        
  Ø      Secondary chamber:  2 second @ 1100ºC        
  Ø      Environmental:    NEMA ACT           (EMCA) 1999        
                Clean Air Act 1999        
  BS3316 1987        
  Equipment Set      
  The Incinerator must comprise of: –        
  Ø      Manual Loading door (heavy duty steel door with appropriate refractory lining)        
  Ø      Horizontal solid hearth, refractory lined primary combustion chamber 800mm diameter x 2100mm long        
  Ø      Full sized bulk load/ash removal door        
  Ø      1 off diesel-fired ignition burner – temperature controlled        
  Ø      1 off combustion air supply fan and distribution system, automatic control        
  Ø      High capacity secondary combustion chamber 2 second @ 1100ºC with        
  Ø      1 off diesel-fired afterburner – temperature controlled        
  Ø      Control Panel – automatic operation        
  Ø      Temperature indication primary and secondary chambers 0-1200ºC. Both chambers must be insulated with refractory material (super duty 100mm thick firebrick with 25mm thick calcium silicate insulation)        
  Ø      Refractory lined flanged chimney to a height of 10M and it must be 3m above the height of any existing roof adjacent to the incinerator        
           
ITEM DESCRIPTION UNIT QTY RATE KSHS.
B Diesel Tank:        
  To provide for diesel service tank (Capacity 400 litres) including level indicator

 

Item 1 20  
C Installation & commissioning works        
D Positioning of Incinerator: –

The tank should be linked to the incinerator at a high level to allow free-flow of diesel from the tank to the incinerator. The connecting pipe has to be a black pipe of approved gauge and diameter. Include other accompanying fittings and accessories

Item 1 10  
E Connect burners to fuel supply. No. 2 5  
F Chimney Installation:        
 G Composition of the chimney: –

Provide lifting gears as forklift, gantry, rollers, and lifting jacks and position incinerator.

Supply a chimney with scrubber (for filtration)

Provide lifting gear to hoist, vertical and mount chimney, and provide supports slings as required. Permit for cutting of tree branches to facilitate the exercise.

Item. 1 10  
H Commissioning & Training:        
  Testing set operating parameters, training of operators and technical staff. Item 1 10  
I Commissioning Maintenance Contract        
  Before the expiry of the warranty/signing off, the suppler shall provide a one-year replacement service parts (e.g. filters, air filters), the Quarterly routine maintenance price per quarter for three (3) quarters. Maintenance contract proposal).  The maintenance contract price includes labour, transport and accommodation for the attending technicians. Item 3 10  
  TOTAL      

The chimney shall be painted with heat resistant paint after installation.

 

100

 

Pass mark for technical evaluation is 70/100 marks

 

Stage Three: Site See

The evaluation committee will visit the premises of those bidders that are responsive to technical  evaluation stage to validate the authenticity of statutory document submitted; determine the accuracy of the information given in the tender documents, assess company’s capacity, location, amongst others.

The Tenderer will be automatically disqualified where false or deceptive Information is found to have been given.

 

Stage 4 Commercial Evaluation

Bids that pass the preceding three (3) stages shall be compared on the basis of prices / price quoted and the cheapest priced will be regarded as the lowest evaluated bid and subsequently recommended for award.  Prevailing market prices will be used to find out the price responsiveness of the bidders.


SECTION V – SCHEDULE OF REQUIREMENTS

 

ITEM

NO

ITEM DESCRIPTION UNIT QTY. REQUIRED UNIT PRICE (KHS) REMARKS
1. Supply, Delivery, installation and commissioning of Incinerator in  

 

 

NO

 

 

 

 

 

 

1

   
2. Supply, Delivery, installation and commissioning of Incinerator  

 

 

NO

 

 

 

 

 

 

1

   

 

 

 

 

Signature of tenderer

 

Note: In case of discrepancy between unit price and total, the unit price shall prevail.

 

SECTION VI – STANDARD FORMS

 

  1. Form of tender
  2. Contract form
  3. Confidential Questionnaire form
  4. Tender security form
  5. Performance security form
  6. Bank guarantee for advance payment
  7. Declaration form

 

 

 

 

castable high quality refractory lining and incinerator shell

The incinerator shall have chimney, castable high quality refractory lining and incinerator shell, perforated blind for the primary and secondary combustion chambers and air circulation system.

The incinerator shall also have the following:-
•    Ash door
•    Primary and secondary burners and fans
•    Temperature indicator devices
•    Electrical wiring from the local isolator
•    FD fan
•    Air receiver
•    Air ductwork complete with air dampers
•    Pressure and temperature gauges
•    Fully wired control panel

The bulk oil storage tank shall have a capacity of 10,200 litres and be placed at 0.5m above ground on a firm concrete cradle, complete with the following:-
•    Drain pipe
•    Vent pipe
•    Oil level indicator
•    Access ladder to the top of the tank
•    Coating of the tank with at least 2No. coats of bituminous paint
•    Manhole cover complete with a gasket
•    Dip stick
•    Any other necessary accessory.

E-2

The daily oil tank of capacity 1,800 litres and size 1220x1220x1220mm pressed steel tank high shall be placed 2.5 metres high above finished floor level on a steel stand, firmly secured on the ground and the steel members to be bolted.  The daily oil tank shall have an oil level indicator, access manhole, washout, overflow, inlet and outlets connections and gate valves.

The interconnecting pipe of 50mm diameter between the two tanks shall be class ‘C’ black mild steel pipe, complete with a 50mm diameter strainer.  The burner fuel supply pipe from the daily tank shall be a 25mm diameter class ‘C’ black mild steel.

The following shall also be supplied
•    25mm diameter fire valve
•    25mm diameter high capacity strainer
•    heating tap along the burner supply pipe, 25mm diameter

The burner supply pipe shall have 25mm thick fibre glass insulation and finished with gauge 20SWG galvanised steel sheet.

The tenderer shall provide all the necessary controls for proper safety and satisfactory working of the installation.

1.1.1    BURNER

The burner shall be suitable for 35 sec redwood No. 1 scale fuel oil.  It shall be robust in construction and be manufactured in cast iron or other suitable materials complete with mounting plates.  It must be easily mountable and demountable for ease of cleaning and maintenance.  The burner shall have an adequate supply of oil which will readily ignite and burn in a safe manner.  Adequate provision shall be provided to prevent any solid matter in the oil, or any matter that may separate out from the oil from damaging any components or chocking of any orifices or valves.  The free filtering area should be sufficient to ensure that the filter does not need dismantling for cleaning more often than once a year. The burner shall have flame supervision by photo-electric cell with synchronous sequence controller for automatic start up, running and shut-down of the burner.

The burner shall have all the necessary controls e.g.Solenoid valves, ignition controls, photo electric cell fuel safety controls, low pressure fuel supply cut-off etc.

The burner shall conform to BS 799: part 3 and 6 1981 or any other relevant British standard.The burner shall be as NU-WAY models or equal and approved.

1.1.2    CONTROLS

The incinerator shall operate in an automatic manner with all the necessary controls.  These controls are to include safety elements such as flame failure unit, pilot lamps, fuses, starters, overload contactors, ON and OFF switches for burners and fans, combustion chamber temperature indicators for primary and secondary chambers etc.

i)     Electric ignition switch ‘ON’ before the oil is supplied
ii)    Delayed return to re-start position to allow purging
iii)    Re-start after temporary electric supply failure
iv)    Positive safety lock-out in case of flame failure from whatever cause.
v)    Red signal light on control panel to indicate safety lock out
vi)    Photo electric protective cell as flame failure device.

The controls shall be mounted on suitable control panel to be installed in a position easy to read and control from the charging door side of the incinerator.

The control panel shall be fabricated from anodized, 16SWG, mild steel sheet.

محرقة

معلومات أساسية.

أسواق التصدير: عالمية

معلومات إضافية.

العلامة التجارية: نانجينغ البرسيم
الأصل: نانجينغ البرسيم

وصف المنتج

نانجينغ البرسيم الطبية والتكنولوجيا المحدودة هي شركة رائدة في تصنيع محارق النفايات في الصين. نحن مصنع محلي وواحد من أكبر مصدري الصين. معدات المحارق الحرارية هي المعالجة الرئيسية للنفايات في جميع أنحاء العالم ، للنفايات الطبية ، وحرق الحيوانات ، وحرق جثث الحيوانات الأليفة وغيرها من المواد الصلبة. القدرة من 10 كلغ / ساعة. حتى 500 كجم / ساعة ، حتى أفران حرق الزيت ، وموقد حمأة الزيت ، ومحرقة حمأة الزيت المتنقلة ، وحرق ترميد الحمأة الزيتية ، ونظام النفايات الطبية عن بُعد في الموقع ، 6 طن في اليوم. في الوقت الحاضر ، نوفر سلاسل مختلفة لمتطلبات العملاء المحليين ونصمم محرقة محدثة بتقنيتنا الرائدة. ميزة التصميم المحدثة لمجموعة المحارق لدينا تجعلها واحدة من أكثر المحارق فعالية من حيث التكلفة في العالم.

المحرقة عبارة عن معدات حرق ، نفايات حريق مباشر بواسطة وقود الغاز أو وقود عالي الجودة. كطوق مختلف ، يمكن تسمية المحرقة بالعديد من الكلمات على النحو التالي:

قدرة المعالجة: محرقة صغيرة الحجم ، محرقة واسعة النطاق وبانت حرق.

مواد النفايات: محرقة النفايات البلدية ، محرقة النفايات الطبية ، محرقة جثث الحيوانات ، محارق الجثث البشرية

وقود المحرقة: محرقة الغاز ، محرقة الزيت

تحويل النفايات إلى طاقة (WTE): محرقة WTE ، محرقة لا تستخدم WTE

الشركة المصنعة للمحرقة: الشركة المصنعة للمحرقة في الصين ، الشركة المصنعة للمحرقة في المملكة المتحدة ، الشركة المصنعة للمحرقة بالولايات المتحدة الأمريكية ، الشركة المصنعة للمحرقة في الهند.

الشركة المصنعة للمحرقة الشهيرة: Inciner8 (UK) ، Clover Incinerator (الصين) ، Pennram (الولايات المتحدة الأمريكية) ، Haat (الهند)

معدل الحرق: 5 كجم / ساعة ، 10 كجم / ساعة ، 15 كجم / ساعة ، 20 كجم / ساعة ، 30 كجم / ساعة ، 50 كجم / ساعة ، 100 كجم / ساعة ، 150 كجم / ساعة ، 300 كجم / ساعة ، 500 كجم / ساعة ساعة

اتصل الآن هاتف: + 86-25-8461 0201

Incinérateur de déchets médicaux à brûleur mobile conteneurisé modèle CA50

HICLOVER – Incinérateur de déchets médicaux d’incinérateur mobile conteneurisé modèle CA50


Conception

CA50

Photo

Thérapie des déchets

Traitement d’incinération des déchets médicaux

Capacité d’alimentation

100 kg typiques par repas

Taux de combustion

50 kg en moyenne par heure

Durée de combustion par alimentation

Moyenne 2 h

Réglage de contrôle

PLC (brûleur de contrôleur logique programmable)

Tension

220V

Pouvoir

1,0 Kw

Gaz

Diesel

Brûleur

Brûleur d’Italie

Mode d’alimentation

Guide

Moniteur de température

Affichage numérique

Consommation de gaz (pétrole)

Ordinaire 16,9 kg / heure

Mesures intérieures

100x80x70cm (chambre clé)

Dimensions extérieures

230 x 130 x 155 cm (texte)

Chambre de combustion des déchets

560 litres

Chambre de combustion de message

280 litres

Capacité du réservoir d’huile

200 litres

Ouverture de porte

70 x 50 cm

Cheminée

5,0 M

Poids brut

4500kgs

Produit de chambre

Brique réfractaire, béton réfractaire

Max. Valeur de chaleur

166 000 Kcal / heure.

Spécifications techniques de la procédure

Température de la chambre solide

8000C -10000 C

Niveau de température de la chambre à gaz

10000C -12000 C

Chambre anti-taux

17500C

Temps de résidence

2,0 sec.

Efficacité de combustion

> 98%

Déchets de puissance calorifique inférieure

3000Kcal


Incinérateurs de déchets
Incinérateur de déchets médicaux
Crémation d’animaux de compagnie
Déchets solides   Incinérateur

Tél: + 86-25-8461 0201
Mobile: + 86-13813931455 (whatsapp / wechat)
Site Web: www.hiclover.com
E-mail: [email protected]
E-mail: [email protected]
Nanjing Clover Medical Technology Co., Ltd.

24/03/2020

Average 10kgs per hour incinerator for small hospital

This equipment quality structural for kinds of site, like hospital, environmental department, 
animal cremation agencies, etc. 
HICLOVER Incinerator supply updated models with dual combustion chamber, 
mix-combustion chamber and smoke filter 
chamber with refractory lines, and the combustion chamber temperature up to 1200 deg C.

Equipment Technical Specifications

Model

YD-10C

Picture

Feed Capacity

Average 40 kgs per feed

Burning Rate

Average 10 kgs per hour

Burning Time per Feed

3.0 -5.0hours

Voltage

220V

Power

0.50Kw

Fuel

Natural Gas or Diesel oil

Burner

Italy Burner

Feed Mode

Manual

Fuel consumption (Oil)

4.4-9.4 Kgs/Hour

Fuel consumption (Gas)

5.3-11.2m3/Hour

External Dimensions

170 x 140 x 160cm (mainbody)

Internal Dimensions

55 x 55 x 65cm(Primary Chamber)

Waste combustion chamber

200Liters

Post Combustion Chamber

140Liters

Oil Tank Capacity

50 Liters

Door Opening

38 x 48cm

Chimney

5.0M

Gross Weight

1800kgs

Chamber Material

Refractory Concrete

Max. Heat Value

94,000Kcal/Hr.

Operation Technical Specifications

Solid Chamber temperature

8000C -10000C

Gas Chamber temperature

10000C -12000C

Chamber Anti-Rate

13500C

Residency time

2.0 Sec.

Burning efficiency

98%

Waste Lower Calorific Power

3000Kcal


































 
Waste Incinerators
Medical Waste Incinerator
Pet Animal Cremation
Solid Waste Incinerator

Tel:  +86-25-8461 0201   
Mobile: +86-13813931455(whatsapp/wechat)
Website: www.hiclover.com  
Email: [email protected]
Email: [email protected]  
Nanjing Clover Medical Technology Co.,Ltd.

00 BEDS HOSPITAL INCENERATOR TECHNICAL INFORMATIONS

1) Policy

– Waste disposal management shall be taken special note to reduce hospital infection.

– Infections wastes shall be handled, stored strictly and burnt by a incinerator found at hospital site.

 

2) Waste Disposal Plan

  1. a)Classification

– Medical wastes in hospital are classified as follows;

 

Infections Waste Specially-controlled waste Organ, needle, etc.
Industrial waste Rubber gloves, etc.
General waste Gauze, etc.
General Waste Plastic, Rubber Infusion bottle, etc.
Paper, wood, Vinyl Voucher, etc.
Metal, Glass Can, Glass bottle

 

  1. b) Infections Waste Disposal

– Segregation: Infections waste disposal shall be segregated appropriately and packed in particular containers and delivered to storage. The segregation, packing and delivery shall be operated appropriately at every room like outpatient, operation theater, blood collection room and dialysis room.

– Precaution: Infections waste shall not be place in other containers on the way of segregation, packing and delivery.

– Storage: Infections waste shall be kept in the storage in hospital site temporarily until diseases waste is incinerated.

– Incinerator:

 

it’s designed to sterilize medical waste, reduce its quantity, and render its parts unrecognizable all in one fully enclosed and automated system.

It combines direct heated steam, high pressure and shredding to treat infectious materials.

The contaminated waste is loaded into the upper stainless steel room where a heavy-duty shredder reduces the waste into small pieces. Using gravity, the processed material falls to the treatment room where each bit is steam heated to 134 and pressurized to 3 to bar for 20 minutes. The operating conditions are continuously monitored and validated to attain complete sterilization.

The 60 minutes average duration process cycle is wholly automated. A computerized system monitors the process and automatically prints a report with the essential sterilizing parameters in the end of the cycle for accurate record keeping.

Treatment cycle:

1- Loading; the contaminated waste is automatically -loaded into the chamber of the unit

2-Shredding; the heavy-duty shredder cut the material into small pieces and features a unique reversing system to avoid jamming

3-Heat; soaked pressurized steam increases the temperature to 134 C and the pressure to 3 bar

4-Sterilization; the sterilization comes into direct contact with the shredding material (134 c, 3 bar) for 20 minutes

5-Cooling; temperature is reduced to 80 C by spraying cool water on Dual coat of the treatment vessel, simultaneously, the unit returns to ambient pressure

6-Draining; the steam is condensed to water and discharged with the cooling water to the sanitary sewer system

7-vacuum; the residual residual steam is vented out through a vacuum pump

8-Unloading; an electronic signal informs the operator that safe operating conditions have been fulfilled

The condition unlocks the unit and allows gravity unloading of the treated waste into a container

Teaching Specification

General Characteristics

8log 10

Operational temp. max 160 C
Max Weight when filld with waste For a special hydraulic test. Kg 10500
Stress. Kg/ cm3 3.5
Steam Pressure. Bar 8
Max Steam Flow Kg/h 500
Compressed Air Bar 6
Electricity 380 V/3 – phase Surge Protection system 35KW
Operating Characteristics
Average Cycle Time. minutes 60
Process Wight Capacity . Kg 500 – 600
Density. Kg/m3 100
Average process wight capacity Kg./cycle microbial inactivation 200-300

 

Waste volume reductin 80%
Consumption / Cycle
Steam. Kg 40
Electricity . KW/h 9
Water Liters 500

 

Waste Administration Preparation


The generator of a waste is responsible for its secure surveillance from cradle-to-grave. Using raw materials efficiently as well as likewise minimizing the quantity of waste produced is one of the most important action in waste tracking prep work. For example, through improved waste management preparation, it may be possible to reduced or get rid of the requirement to blaze or shed waste completely. Undertaking a waste audit will certainly help to establish the kind and also amount of waste being developed, the costs of present management options as well as take a look at chances for much better taking care of the waste. This information will definitely also enable the generator to execute a waste management program that is customized to its very own distinctive needs, place as well as also problems.

In spite of having far better waste reduction measures in place there will absolutely be waste developed. Waste by its nature is typically a mix of various unwanted products. The partition and diversion of numerous sort of waste is an effective means to lower the amount of waste requiring pricey handling, storage space, treatment as well as also disposal. Dividing also makes it feasible for the reuse of specific kinds of waste for a different purpose. Reuse activities might be undertaken either off-site or on-site.

Treatment and disposal is the last action in efficient waste administration and likewise must be handled only besides various other practical decrease as well as also reuse choices have been checked out. A large range of therapy and disposal alternatives exist as well as also each need to be checked out before choosing a last approach, no matter whether waste is to be dealt with as well as looked after on-site or off-site. If burning and incineration is the approach of option, devices has to be produced in addition to sized accordingly to fit the kind as well as quantity of waste being produced. As defined in the adhering to area, open burning can securely messing up a minimal number of kinds of waste. While burners are capable of safely damaging a wider series of waste, countless sort of waste must still be diverted. On-site partition stays an important element of any type of waste monitoring plan due to the fact that of this.

Typically, the adhering to concepts must be used to direct liable solid waste monitoring preparation:

Know your waste by doing a waste audit.
Lower the amount of solid waste generated by performing tactical acquiring plans that concentrate on the substitution or reduction of obtained products in addition to item style, framework and likewise long life.
Reuse waste where various functions can be determined.
Set apart as well as additionally draw away integrated waste streams permitting waste to be recycled or reused, consequently reducing the quantity of waste to be gotten rid of.
All practical disposal strategies ought to be examined. Burning and also incineration of waste have to be thought about just where various other practical methods do not exist.

If burning and also incineration is utilized, the gadgets chose requirement to be made as well as sized to match the waste produced, lessen fire danger as well as likewise result in the total burning of the waste.


Biological and Pathological Waste Incinerator

Biological and Pathological Waste Incinerator is defined as human and animal remains, such as organs, animal carcasses, and solid organic wastes from hospitals, laboratories, slaughterhouses, animal pounds, and similar sources. This type of waste contains up to 85 percent moisture and not more than 5 percent incombustible solids, and has a heating value as low as 2330 kJ/kg 1,000 BTU per pound as fired.

3.5SYSTEM DESCRIPTION

•Site Work
Provide site work, structural foundations, and floor slabs as required.

•Roof Loads
Design roof purloins and beams for dead load plus an additional 0.24 kPa 5 psf uniformly distributed load and an additional 22.4 kN 5000 lb roving concentrated load plus drift factor where applicable]. Determine wind uplift forces in accordance with ASCE/SEI 7-05 Section 6 using a 100-year recurrence interval and conditions.

•Floor Loads
Provide operating floors, stairs and access platforms for operation and maintenance, designed for
4.79 kPa 100 psf live load plus dead load.
Design equipment platforms for 7.18 kPa 150 psf live load plus a concentrated load of equipment weight at installed location, plus dead load.

1.3.4 Lateral Loads
Include wind and seismic loading in the design exposure SEISMIC PROTECTION FOR MECHANICAL EQUIPMENT
Furnish equipment meeting the noise criteria specified herein through equipment design, acoustic insulation, use of inlet silencers, or other means provided under this contract.

1.3.6 Controls and Instrumentation
a.Include in control equipment and instruments, burners and fan controls, time clocks, relays, operating switches, indicating lights, gauges, motor starters, fuses, alarms, and circuit elements of the control system, and other controls and instruments necessary for unit operation, with system in accordance with the FM APP GUIDE.

b.Mount the controls and instruments on one or more free-standing control panels conveniently located to the incinerator, and placed to allow operating personnel effectively monitor incinerator operations.
Provide control system with proportioning control of the primary air supply and fuel supply to the secondary burner], and temperature indicator controllers or other indicators providing a visual indication for safe loading of the incinerator and excessive high temperature conditions which may require control by the operator.
Interlock automatic control circuit systems and manual switches to prevent hazardous conditions or the discharge of excessive amounts of air pollutants.

•Control Panel
Provide a sheet steel, weather tight panel, conforming to UL 50. Provide
NEMA 4 control panels for outdoor installations with electric strip heaters for condensation control. Flush mount all controls, instruments, and other equipment at the factory and test the assembly prior to shipment. Furnish a lock and 2 keys. All controls and instruments shall be identified with nameplates.

•Draft Gauges
Provide draft gauges conforming to ASME B40.100 with a diaphragm or bellows actuating system, a circular scale, a zero adjustment screw, and suitable shutoff cocks.

•Pressure Gauges
Provide pressure gauges conforming to ASME B40.100, pressure detecting class, single Bourdon tube style, suitable for detecting air pressure.

•Thermocouples
Provide sensors conforming to ISA MC96.1, Type K, in the combustion chamber or as otherwise directed, with a thermocouple suitable for continuous operation and control at temperatures up to 1260 degrees C 2300 degrees F accurate to 0.75 percent, of sufficient length to be inserted 150 mm 6 inches into the furnace. Provide the thermocouple with an adjustable flange and a high- temperature metal alloy, closed-end, protecting tube suitable for insertion into the furnace without support of the projecting end. Supply thirty meters one hundred feet of 1.52 mm 16- gauge compensating lead wire with a weatherproof braid for connecting the thermocouple to the instrument, so that the installed unit indicates gas passage temperatures and controls burner operation.

1.3.7 Operating Tools
Provide and locate as indicated, operating and firing tools, such as shovel or coal scoop, hoe, rake, slice bar with metal handles, regularly used for firing and cleaning incinerators, and a firing tool rack. Provide steel rack, including hooks and other appropriate means for storing the tools in a neat manner.

2.9SUBMITTALS
Owner and/or his representative approval are required for submittals. SUBMITTAL PROCEDURES:
Shop Drawings: Detail Installation Drawings
Product Data: Incinerator Controls and instrumentation Test Reports: Instrument readings.
Performance: Adjusting and Testing.
Certificates: Incinerator Operation and Maintenance Data Operating and Maintenance Instructions: Data Package.

2.10QUALITY ASSURANCE

2.10.1Asbestos Prohibition
Asbestos and asbestos-containing products are prohibited.

2.10.2Detail Installation Drawings
Submit detail installation drawings for the incinerator, foundation, stack, waste feed system, fuel burning equipment, ash removal system, flue gas cleaning system, and controls. Include in detail drawings all equipment settings and connections, complete electrical wiring, controls, and connection diagrams and indicate clearances required for maintenance and operation.

2.10.3Welding
Perform all welding in accordance with ASME BPVC SEC IX and AWS D1.1/D1.1M by welders certified to have passed qualification tests using procedures covered in AWS B2.1/B2.1M.

2.10.4Special Tools
Furnish all special tools for assembly, adjustment, setting, or maintenance of equipment specified as standard accessories.

•DELIVERY, STORAGE, AND HANDLING
Protect all equipment delivered and placed in storage from the weather, humidity and temperature variations, dirt and dust, or other contaminants.

•EXTRA MATERIALS
Submit spare parts data for each different item of material and equipment specified, after approval of detail drawings, Include a complete list of parts and supplies, with current unit prices and source of supply, and a list of the spare parts recommended by the manufacturer.

PART 2 PRODUCTS

2.8MATERIALS AND EQUIPMENT
Provide materials and equipment which are the standard products of a manufacturer regularly engaged in the manufacture of the product and that essentially duplicate items that have been in satisfactory use at least 2 years prior to bid opening.
a.Submit manufacturer’s product data, catalog cuts, illustrations, schedules, performance charts, instructions, brochures, diagrams, sound level data, calculations for gas retention times, combustion and air emissions data, and other information to verify compliance with requirements of the contract documents.
b.Provide each major component of equipment with the manufacturer’s name, address, type or style, model or serial number, and catalog number on a plate secured to the equipment
c.Enclose or guard belts, pulleys, chains, gears, couplings, projecting setscrews, keys, and other rotating parts located where any person may come in close proximity thereto. Guard and cover high-temperature equipment and piping located where they could endanger personnel or create a fire hazard with insulation of type specified for service.
d.Provide items such as a catwalk, stair, ladder, and guardrail where required.

2.9ELECTRICAL WORK
NOTE: Indicate the type and class of motor enclosure depending on the environment in which the motor is to be used.
Provide electrical motor-driven equipment as specified, complete with motors conforming to NEMA MG 1, motor starters, and controls, with enclosures as indicated. Provide electrical equipment, including motors and wiring with electrical characteristics as indicated or specified. Provide motor starters complete with thermal overload protection and other appurtenances
necessary for the motor control specified, and of sufficient size to drive the equipment at the
specified capacity without exceeding the nameplate rating of the motor. Provide manual or automatic control, protective or signal devices required for the operation specified, and any control wiring required for controls and devices specified but not shown.

2.10INCINERATOR
NOTE: The incinerators should be capable of burning medical waste. The composition of Type 4 waste as indicated in the following table:

WASTE VS. CONTENT

Type    Noncombustible Solids (Max % Content
by Weight)
Moisture Content (MAX)%    Heating Value J/kg
(BTU Per Pound
(Highly Combustible)
5
10
19,771,000 (8,500)

(Pathological)
5
85    2,326,000 (1,000)

The medical waste to be disposed in the incinerator is a mixture of paper, plastics, Type 4 waste, etc., and is of a widely varying nature with a Btu content which may well exceed the usually reported value of 2,326,000 J/kg (1000 Btu per pound). Prior to developing final design of the incinerator, detailed waste classification should be made, amounts of glass, metal, paper, plastics, organic, rubber, cloth, wood, moisture, etc., in the waste and the variable joule (Btu) content.  The waste stream at each installation must be analyzed and the information should be utilized for the final design.
Provide an incinerator with a solid hearth in the primary combustion chamber where partial burning and conversion of the combustible organic matter occurs, and a secondary combustion chamber that consumes the combustible gases and entrained combustible particles, with gas-tight shell construction. Provide an incinerator suitable for indoor installation including totally enclosed electric motors, and corrosion and moisture protection, and equipped for mechanical charging and operation. Incinerator shall be a complete package-type unit, factory fabricated and assembled operating under negative air pressure and ready for attachment of all utility connections.

2.6.1Type of Waste
Provide an incinerator capable of burning typical medical waste including paper, plastics of various kinds, and a small fraction of Type 4 (Pathological) waste.

2.6.2Capacity
Provide incinerator with a capacity of not less than [75] kg per hour, based on operating the incinerator no more than 8 hours continuously per day, and to be suitable for burning medical waste parts which have a water content as high as 85 percent by weight.

Provide furnace with an inside volume, exclusive of the space occupied by the refractory hearths and walls, of not less than 2 cubic meters with a primary combustion chamber volume above the burning hearth of not less than 1.5 cubic meters, Provide a complete waste burning system including combustion air fan, primary and secondary burners, air distribution and burner controls, ducts, breeching, stack, bottom ash conveyor and collection, feed rams, fire tube water tube, air compressors, slurry pumps, water pumps, fly ash collection system.

2.5OPERATING AND PERFORMANCE REQUIREMENTS

2.5.8Weight Reduction

Provide an incinerator capable of reducing waste to an ash not to exceed 5 percent of the total combustible charges when tested as specified.

2.5.9Stack Discharge

Provide pollution control equipment to meet all applicable emission regulations and utilize the most stringent requirements.
Typical values are as follows or less:
Carbon Monoxide (CO): 50 ppmv, 12-hour average as measured by a Continuous Emissions Monitoring System (CEMS)
Particulate Matter: 0.013 gr/dscf (30 mg/dscm) as measured by EPA Reference Method 5; Opacity: 5 percent, 3-minute average as measured by a CEMS;
Sulphur Dioxide (SO2): 45 ppmv, 12-hour average as measured by a CEMS;
Nitrogen Oxides (NOx): 210 ppmv, 12-hour average as measured by EPA Reference Method 7 Hydrogen Chloride (HCL): 42 ppmv, or 97 percent reduction, 9-hour average as measured by EPA Reference Method 26
Total Hydrocarbons: 70 ppmv, 1-hour average as measured by EPA Reference Method 25 Mercury: 210 gr/106dscf (0.47 mg/dscm) or 85 percent reduction, 12-hour average as measured by EPA Reference Method 29;
Lead: 44 gr/106dscf (0.10 mg/dscm), 12-hour average as measured by EPA Reference Method 29
Cadmium: 22 gr/106dscf (0.05 mg/dscm), 12-hour average as measured by EPA Reference Method 29;
Dioxin/Furans: 35 gr/109dscf (1.9 ng/dscm) toxic equivalency of 2, 3, 7, 8-TCDD, 12-hour average as measured by EPA Reference Method 23.
Correct all emission limits to 7 percent oxygen, dry basis. The following definitions were used above:
1-  Parts per million by volume (ppmv). 2-  Dry standard cubic feet (dscf);
3-  dry standard cubic meters (dscm); 4-  grams (gr);
5-  milligrams (mg);

2.5.10Noise
Noise level at 305 mm 1 foot from any incinerator component shall not exceed 85 dBA. Provide sound dampening devices on equipment.

2.5FURNACE CONSTRUCTION

2.5.7Primary Chamber
Construct the primary chamber with a steel casing supported by a steel frame, and provide with insulation and refractory. Make the casing with 5 mm sheet steel minimum, conforming to ASTM A1011/A1011M and reinforced to withstand internal pressures without deflection or damage to refractory or other components of the incinerator. Construct the frame and all reinforcing members of steel conforming to ASTM A36/A36M. Provide a free-standing frame capable of supporting the weight of all components of the incinerator, including doors, burners, breeching, stack connections, and appurtenant assemblies without binding or warping. Make the frame and casing of all welded construction, completed and erected prior to installation of the

refractory and insulation. Perform all welding in accordance with ASME BPVC SEC IX and AWS D1.1/D1.1M. Provide all access doors and parts with seals to prevent emission of smoke or admission of significant amounts of air during incinerator operation, and a primary chamber with no openings which would permit leakage of waste fluids.

2.5.8Secondary Chamber
Provide a secondary chamber with an exterior casing not less than 5 mm conforming to ASTM A1011/A1011M, with insulation and refractory lining of the same class, type, and thickness required for walls in the primary chamber. Allow for a minimum dwell time of 0.8 seconds for any condition within normal operating limits.

2.5.9Insulation
Provide insulation conforming to ASTM C 612, Class 5 and designed to be used with masonry or reinforced concrete or noncombustible material, with a fire resistant rating of not less than 3 hours, to prevent damage to the foundation from excessive heat. As a minimum, provide insulation thickness to limit the temperature of the outer casing to 66 degrees C 150 degrees F maximum in an ambient temperature of 21 degrees C 70 degrees F when the unit is operating at full-rated capacity. Use insulating cement conforming to ASTM C 195 or ASTM C 196.

2.5.10Refractory
Provide heat-resistant plastic super-duty fireclay refractory conforming to ASTM C 27. The minimum thickness of plastic or cast able refractory is 110 mm 4 for walls and 110 for hearths. Attach refractory walls to the casing with alloy steel or refractory anchors to form a monolithic structure which will resist heat and support the walls with a safety factor of 4. Prevent bulging and destruction of refractory due to heat stress by reinforcing, expansion joints, ties, and anchors.

2.5.11Exterior Walls
Provide 4 mm sheet steel walls reinforced with steel framing and provided with door frames and mounted on structural steel skids.

2.5.12Hearth
Provide an abrasion resistant refractory hearth constructed of heat-resistant, thermal-insulating clay conforming to ASTM C 401, Class R plastic or cast able type, high-duty class, capable of supporting not less than twice the hourly burning rate and preventing leakage of waste fluids.

2.5.13Doors
a.Provide doors for stoking, cleanout, and charging areas, with securely attached door frames. Construct doors and frames of steel conforming to ASTM A1011/A1011M. Line doors, exposed to flame or direct heat of combustion gases, with the same type and thickness of refractory and insulation used in the combustion chamber.
b.Secure refractory to the doors so as to prevent sagging. Taper refractory edges to clear door frames during movement of swinging doors. Weld alloy steel hooked bars to door cover to anchor the refractory, to enable safe operation by one person, and maintaining temperature of door handles to permit operation of doors without gloves or other protective devices.

c.Interlock charging doors with primary burners and air supply so that burner ignition shuts off and under fire air dampers close when doors open. Gasket door closure should be with non- asbestos packing.
d.Provide counter-weights for vertically operated doors requiring a maximum manual operating force of 133 N 30 pounds maximum. Provide guillotine-type doors which lift completely off the seals to affect opening. Provide full-swing-type doors with an integral smaller feed door having a minimum rectangular clear opening of 610 by 610 mm 24 by 24 inches or a minimum circular clear opening of 762 mm 30 inches diameter.] Include hasps or brackets for doors to permit locking.

•Stoking and Cleanout Doors. Provide tight fitting cleanout doors which allow access for total cleanout, visual inspection of the entire interior of the incinerator, and prevent leakage of waste fluids.

•Mechanical-Charging Doors
Provide inner and outer guillotine, or swing or automatic sliding, mechanical- charging doors type, with the inner or charging door opening with operation of the charger. Interlock the inner and outer doors to prevent simultaneous opening during incinerator operation. Insulate and line the combustion chamber door with refractory material. Construct the outer door of the same materials as the exterior casing of the incinerator. Doors shall be provided with means for manual operation.

2.4.1Observation Ports
Provide two observation ports, 75 mm 3 inches in diameter, on the charging door for viewing the primary combustion chamber during operation.
Construct observation ports of black steel or cast-iron tube or duct having a minimum thickness of 3.42 mm 10 gauges and provided with heat-resistant glass cover, or an angular steel frame and closure plate with handle, for operation without gloves or other protective devices. Extend the tube or duct from the exterior of the casing to not less than one-half the thickness of the refractory lining, and weld the frame to the casing, to provide a gas-tight refractory opening.

2.4.2Damper
Provide a controller actuated refractory lined damper which regulates secondary, under fire, and over fire air, constructed of steel conforming to ASTM A1011/A1011M, not less than 1.52 mm 16-gauge thick, operating without noise or flutter, and electric motor.

2.4.3Bypass Dampers
Construct bypass dampers to provide a leakage rate of less than 1 percent at 1.5 times the maximum operating pressure.

2.4.4Test Holes and Test Groups
Indicate and clearly identify an instrument test group near every thermocouple well to connect portable equipment to verify installed equipment.
Provide test holes, near the test group shown on the contract drawings, and fit with standard weight, 50 mm 2 inch diameter, black steel pipe welded to the casing. Extend the sleeve from the exterior of the casing to not less than one-half the thickness of the refractory lining. Form the

refractory opening from the end of the pipe sleeve to the interior wall surface to shield the end of the sleeve from reflected heat, and fit with a brass screw cap. Submit a copy of the Instrument Readings to the Contracting Officer.

2.3FLUE GAS CLEANING SYSTEM

Provide a complete flue gas cleaning system (FGC) consisting of a Powdered activated carbon injection system, and a acid gas scrubber system capable of continuous operation operation compatible with the incineration capacity and schedule specified.

2.3.1System Components
Provide each scrubber system with bulk storage silos, unloading facilities for trucks, dust control filters, mixing equipment, slurry tanks, pumps, compressors, induced draft fans, and all piping and valves necessary to provide a complete and operating system.

2.3.2Product Storage Capacity
Provide bulk storage capacity for all required products to sustain a minimum operating period of one week between deliveries.

2.3.3Adsorbers

•Access
Provide access openings at strategic locations for inspection, cleaning, and maintenance, all being a gas tight quick-opening type. Elevate the adsorbers to permit 2130 mm 7 feet access under the lowest point which would collect particulates. Locate an access door at this lowest point to permit removal of accumulated particulate; designed to open with an accumulation of material above it.

•Construction
Construct adsorber with at least 4.76 mm 3/16 inch thick steel plate, ASTM A36/A36M or ASTM A283/A283M, grades B, C, or D. Space external stiffeners as required to provide support for the vessel skin. Seal weld all structurally welded seams. Design joints to be assembled air and water tight. Design adsorber for a gas pressure of plus or minus 635 mm 25 inch water gage, or as required by the system operation, whichever is greater, and with any panel deflection not exceeding L/240.

•Gas Flow
Provide the gas inlet to each module with internal deflector plates designed to provide uniform gas distribution and velocities through the unit.

2.3.4Product Handling and Preparation System Provide a complete system to receive, store, and supply product to the spray-dry adsorbers, with the capability of supplying sufficient product for the incinerator operating at 120 percent of full load. Include in the system, but do not limit to, product storage silo complete with vibrating bin discharger, flexible connections, gravimetric feeders, attrition slaker, [lime] slurry and water Pumps, slaked product storage tank, and agitators.

2.3.5Powdered Activated Carbon
Provide powdered activated carbons (PAC) specifically made for the removal of mercury, dioxins, and furans with a high percentage of pore sizes in the 20 to 50 angstrom range, with PAC completely devolatilized.

2.3.6Pebble Quick Lime Analysis
Provide flue gas cleaning equipment capable of meeting emission requirements specified using lime

2.8.2 Burners
a.Provide LPG burners for the primary and secondary combustion chambers, with each burner as a complete assembly including fuel and control systems, and accessories.
Provide a primary burner with an input capacity capable for maintaining a minimum continuous temperature in the secondary chamber of 871 degrees C (1600 degrees F), and a minimum continuous temperature of 760 degrees C (1400 degrees F) at the roof near the exit of the primary chamber.

b.Provide electrically spark-ignited burners regulated by a variable set point indicator-controller adjustable from minus zero to 1371 degrees C (minus 17 to 2500 degrees F) to operate within the temperature limits recommended by the manufacturer.
c.Provide controllers actuated by a thermocouple or shielded bimetallic sensor, with the mounting, flame shape, and characteristics of each burner suitable for the incinerator chamber in which the burner is installed. Flame impingement on the incinerator wall is not permitted.
d.Provide each burner with FM APP GUIDE listed and approved flame
failure protection. Sight the flame safeguard sensor to detect only the burner flame for which it is designed, with burners which are easily moved out of firing position for inspection, cleaning, adjustment, and maintenance. Locate thermocouples in the primary and secondary chamber, suitable for a maximum temperature of 1260 degrees C 2300 degrees F. Provide a continuous secondary burner which modulates from high to low fire, based on the temperature of the secondary chamber. Provide an on/off firing burner in the primary chamber.

•Stack
Important: minimum height of the chimney should less than 15 meter measured from roof of top roof of incinerator room and not less than 5 meter higher than any building in distance of 1km from incinerator room, also the outlet velocity of flue gases should not less than 7 Meter per second
1Provide a sectional, circular cross section exhaust stack of the type, size, and number of sections in accordance with the requirements of the stack and refractory manufacturer to adequately support the refractory lining, permit expansion, and prevent cracking of the refractory; conforming to NFPA 211. Secure the refractory to the casing by steel anchors.
2Attach a corrosion-resistant steel spark arrestor fabricated of 1.21 mm 18-gauge, 13 mm 1/2 inch mesh wire screen to the top of the stack. Provide a corrosion-resistant steel weather cap. The

temperature of the casing shall not exceed 50 degrees C in an ambient temperature of 21 degrees C 70 degrees F. Provide adequate support for any stack installed on top of the incinerator without placing any of the load on the refractory walls of the incinerator.

•Breeching
Provide connectors to connect the incinerator to the stack unless the stack is attached directly to the incinerator, in accordance with NFPA 211.
Locate the connector at a minimum clear vertical distance of 2450 mm 8 feet above the floor.

•Draft Equipment
Provide equipment which supplies the correct amount of air to permit complete controlled combustion. Include forced draft fans, draft gauges, dampers, damper actuators, linkage, and appurtenances necessary to maintain a negative draft in primary chamber in order to provide optimum performance at all operating rates.

•Air Ducts
Introduce combustion under fire air to the primary chamber below the waste material through ducts located along the side of the hearth]. Control over fire air with automatically controlled air intake ports in the back wall, for completing combustion of combustible materials into gases, or for reducing operating temperatures.
Provide dampers to set the air for the proper burning of the waste materials. Size ducts to minimize pressure drops, constructed of sheet steel conforming to ASTM A1011/A1011M, with all seams and connections air tight.

•Fan
Provide a fan capable of delivering sufficient air for burners and not less than 150% than the required by manufacturer.
The centrifugal type with forward-curved blades, and statically and dynamically balanced fan wheels Comply with the fan standards of AMCA 99, and CID A-A-59222, centrifugal furnace fans, rated for flow rate, pressure, power, speed of rotation, and efficiency in accordance with AMCA 210. Provide induced draft fans, where required, designed for handling hot flue gas at the maximum outlet temperature of the incinerator.

2.8.7 Ash Removal
Provide the unit with provisions for automatic removal of the ash through the cleanout door upon completion of the burnout and cool-down cycles. Ash removal shall be as indicated for use with portable containers.

1.4PAINTING AND FINISHING

1.4.1Treatment
Clean the inner surfaces of the outer casing of the incinerator, the exterior surfaces of the outer casing, the control panel, and piping, except corrosion-resistant steel, to base metal for removal of oil and rust before primer is applied at the factory.

1.4.2Factory Painting
Factory paint equipment and component items with the manufacturer’s standard finish. Provide a weather resistant finish on all items located outside the building.

PART 3 EXECUTIONS

1.3EXAMINATION
After becoming familiar with all details of the work, verify dimensions in the field, and advise the Contracting Officer of any discrepancy before performing the work.

1.4MANUFACTURER’S SERVICES
Provide the services of the manufacturer’s representative experienced in the installation, adjustment, and operation of the equipment specified, who will supervise the installing, adjusting, and commissioning and compliance testing of the equipment.

1.5INSTALLATION
Install equipment and material as indicated and in accordance with manufacturer’s written instructions and NFPA 82, with combustion air supply and ventilation in accordance with NFPA 31 or NFPA 54 as applicable.

1.5.6Foundation
a.Construct the incinerator foundation using CAST-IN-PLACE CONCRETE. Extend the foundation a minimum of 1 m 3 feet beyond the incinerator on 3 sides and not less than 2.5 m 8 feet on the side where the ashes are removed. Install the incinerator in accordance with manufacturer’s written instructions.
b.Make proper provision for expansion and contraction between incinerator foundation and floor; pack the joint with suitable non-asbestos rope and fill with suitable compound that will not become soft at a temperature of 40 degrees C 100 degrees F.
c.Provide incinerator supports which permit free expansion and contraction of each portion of the incinerator without placing undue stress on any part of the incinerator or setting. Set anchor bolts accurately, and of adequate length to install the incinerator. When embedded in concrete, provide anchor bolts with plates welded on the head and protect against damage until the equipment is installed.

1.5.7Stack Support
NOTE: Indicate design wind force that the stack will have to withstand. Also include in structural design seismic resistance, and coordinate with subparagraph Lateral Loads under paragraph
Provide stack support in accordance with NFPA 82 and NFPA 211, as applicable. Provide vertical and lateral supports for exterior chimneys to withstand wind forces.

incinerator manufacturer

“PYROLYTIC” combustion, by controlling the gasification of waste

The incinerator manufacturer must prevent the discharge of black smoke and dust that is fine, during the loadings.

It shall have the ability to decrease the quantity of wastes by 98%.

It shall have the ability to hold emission in the next burn with gas residence of not less than 2 seconds.

 

The incineration should be wholly free from visible smoke as well as offensive odours.

1.0The primary ignition burner shall providing ignition of the waste to 850 °C and must switch off to conserve fuel.

The primary combustion chamber shall be constructed from heavy steel plate and the device is internally lined with a

complete layer of hote face refractory and higher efficiency insulation. 400 and its height: 8 m

The Internal diameter of the Chimney at least: ? 400 and its height: 8 m

Model Poultry Incinerator

Basic Info.

Export Markets:Global

Product Description

Key Features:  * All versions with Dual combustion room.  * Stainless Steel chimney/stack, long lifetime. *according to sequence * High fever, long lifetime of incinerator.  * Free or minimal installation on site.  * High burn rate, from 10kgs to 500kgs per hourto 6ton per day.  *according to order  * New Design for pet animal cremation enterprise.  * One year warranty on incinerator and parts in stock. 

Application Scope:  1. Hospital& clinic: Iatric Waste, Infectious Waste, Dressing, Bio-Waste, Medicine.  2. 3. Community & Sea Port & Station: Municipal Solid Waste, etc.  4. Laboratories, Remote Locations, Disaster Relief Operations, Animal Cremation 

Incinerator is a incineration gear, direct fire squander by gas fuel or oi gas. As distinct circumscription, incinerator can be named many words as under: 

Therapy capacity: Small scale incinerator, large scale incinerator and incineration pant. 

Waste material: Municipal waste incinerator, medical waste incinerator, animal cremation incinerator, individual cremators 

Incinerator gas: Gas incinerator, oil incinerator 

Waste to Energy (WTE): WTE incinerator, non-WTE incinerator 

Incinerator Manufacturer: China incinerator producer, UK incinerator producer, USA incinerator producer, India incinerator manufacturer. 

Famous Incinerator manufacturer firm: Inciner8(UK), Clover Incinerator(China), Pennram (USA), Haat (India) 

Burning Rate: 5kgs/hour, 10 kgs/hour, 15 kgs/hour, 20 kgs/hour, 30 kgs/hour, 50 kgs/hour, 100 kgs/hour, 150 kgs/hour, 300 kgs/hour, 500 kgs/hour

Items/Model YD-200 YD-300 YD-500 YD-600
Burning Rate (kgs/Hour) 200 kgs/Hr. 300 kgs/Hr. 500 kgs/Hr. 600 kgs/Hr.
Feed Capacity (kgs) 400 kgs 500 kgs 800 kgs 1100 kgs
Equipment Weight 7600 kgs 8300 kgs 13000 kgs 16500 kgs
Primary Chamber (Liters) 2000 2400 4000 5500
Secondary Chamber (Liters) 500 1200 1500 1500
External Dimensions (cm) 270 x 185 x 380 260x220x420 320x220x460 360 x 220 x 475
Internal Dimensions (cm) 180 x 115 x 96 220x110x100 257x147x108 300 x 147 x 125
Oil Tank(Liters) 300 500 500 500
Door Opening (cm) 59 x 81 90 x 110 108 x 128 108 x 128
Chimney (M) 10 10 14 14
Chimney Type Stainless Steel Stainless Steel Stainless Steel Stainless Steel
Secondary Chamber  YES YES YES YES
Mix-Combustion Chamber YES YES YES YES
Smoke Filter Chamber YES YES YES YES
Combustion Fuel Oil/Gas Oil/Gas Oil/Gas Oil/Gas
Residency Time 2.0 Sec. 2.0 Sec. 2.0 Sec. 2.0 Sec.
Temperature Monitoring YES YES YES YES