Tag: wasteincinerators

CLINICAL BIOLOGICAL WASTE BURNER


It must be a 3 chambered burner
The loads ability of 250 kg
The realty for the incinerator requirement to be able to stand up to the temperatures and additionally different other useful demands.
The smokeshaft should certainly have a solid refractory cellular lining of special type of concrete to stand up to temperature degrees above 1200oc.
It must have a solid base for the device to keep it secure, firm along with safe and secure as well as safe throughout its functional life-span.
The primary (burning) and also the 2nd (scorching) chambers to be fitted with burners for reliable burning.
In the third chamber, scrubbers along with precipitators will definitely need to be set up as contamination control equipment before emission of gases right into the environment.
A system for constant exhaust Monitoring as well as Ecological Tracking.
A system with which to handle the drainage prior to discharge right into the sewage system.
Temperature control as well as also surveillance gadgets (probe thermostat) require to be availed to make certain that the ideal temperature level levels are obtained in the chambers throughout treatment.
Electric electric motor (followers) adequate to cause adequate air right into the combustion chambers as well as also lead the gases towards the flue 9 smokeshaft).
High power electric energy as well as emergency situation generator link for automated ignition goals.
The chimney should be tall enough as well as be at the very least one meter over the greatest structure around.
The gas tank (commercial diesel) to be developed close to yet out side the burner real estate for security functions along with to stay clear of fire dangers. Ability of 250.
Different various other Needs
Training of all the employees involved in health care waste (HCW) administration.
The Automatic Feeding system of the Heater
Automatic waste loading system with conveyor belts. These will lead the waste into the initial main chamber.
An Automatic base ashes discharge system.


waste incinerator manufacturers china

5-1- Chambre de post combustion est installée au dessus du foyer  de combustion , elle  est constituée d’un

cylindre  métallique  revêtu intérieurement d’une couche d’ isolant et d’une couche de matériaux réfractaires.

5-2- Volume intérieur?: 2,1 m3

Est dimensionnée pour pouvoir  garantir  un temps de fumée de 2 secondes à 1100°C avec un pourcentage d’oxygène libre

d’au moins 6 %.

5-3 -Accessoires

?Trappe de visite boulonnée frontal pour permettre l’inspection périodique

?La liaison à la chambre de combustion est tapissée de réfractaire

?Installation les br?leurs

?Installation des sondes de mesure température

  1. PRODUCTION DE L’AIR COMBURANT DE LA CHAMBRE DE POST COMBUSTION

?Ventilateur centrifuge

?Tuyauteries  de distribution d’air

?Série  de vannes de distribution  d’air

?Soupape de régulation de l’air soufflé  asservi par la sonde du débit  d’ oxygène

 

  1. BRULEUR DE LA CHAMBRE DE POST COMBUSTION

Sont prévus 2 br?leurs du type à l’air soufflé au gasoil équipés  des dispositifs de sécurité.

A la mise en route du four les deux  br?leurs sont  allumés pour assurer la température minimale d’au moins 1100°C?;

ils restent en marche successivement  pour maintenir la température constante.

Puissance thermique installée (290 + 350) KW.

 

  1. CHEMINEE D’EVACUATION

Constitué par un conduit métallique vertical de 8 m de long installée au-dessus de la  chambre de PC, diamètre 630 mm

en t?le d’acier au carbone avec garnissage intérieur en réfractaire

 

  1. ARMOIRE ELECTRIQUE DE COMMANDE ET REGULATION

Composée  de?:

?Circuit  380 V- 50 HZ-3 phases

?Voyant sous tension

?Commande d’arrêt  général

?Voyant état des bruleurs

?Affichage des  températures  des deux chambres

?Minuterie des temps des cycles.

?Une variation des vitesses des ventilateurs

?Le tableau et les cablages sont prévus aux règles CEI avec protection IP 55

?Microprocesseur pour le contr?le et la régulation des températures, ainsi que les cycles d’opération

?Cablages réalisés selon les règles CEI.

 

  1. INSTRUMENTATION DE CONTROLE ET DE MESURAGE CONTINU

Les  dispositifs suivants  sont prévus?:

1)Thermocouples pour la mesure de la température  en chambre de combustion? et postcombustion, à la sortie de

l’échangeur dans la section d’entrée du filtre

2)Système de mesure de la concentration d’oxygène dans les fumées humides a la sortie de la chambre de postcombustion

constitué de?:

?Sonde de mesure de l’oxygène à l’oxyde de zirconium

?Pompe à la membrane

?débitmètre

 

An Incinerator is to be supplied by the Contractor on a rental basis at a location established by the Company. The

Contractor is to provide trained and competent personnel with initial installation, commissioning and operational

training under the supervision of the manufacturer’s technician. The incinerator is to be maintained and operated to

manufacturer’s specifications by trained personnel. Contractor must have sufficient personnel trained and competent to

operate the incinerator throughout the contract period. Specifications for the incinerator are attached in Appendix A.

incinerators for sale from china

Incinerators used will be limited to daylight hours of operation. This includes shutdown, cleaning and maintenance.

 

Waste streams shall not be mixed during the incineration process and the ash collection chamber will be cleaned when a

different waste stream is to be incinerated. The Company will provide the contractor with a list of items that can be

incinerated.

 

All ash will be collected and stored in individual storage bins for each particular waste stream. The bins are to be

provided by the contractor to the same design as the storage bins for the raw waste streams and include a lid design

that prevents contamination from water.

 

Ash from each waste stream will be sent for laboratory analysis after each initial incineration by the Company and at

intervals decided by the Company thereafter. Contractor will be required to collect ash samples for analysis as

directed by the Company. The Contractor will be responsible for the security of samples taken to prevent contamination

until collection by the Company or designated courier.

 

Ash will be disposed of at the direction of the Company. It is the responsibility of the Contractor to ensure the ash

is not compromised until final disposal. Company will provide additional storage area for ash if and as required.

 

Delivery Schedule

 

The delivery schedule for the unit with capacity 100 kg/h requested is no greater than 10 weeks and 14 weeks for the

unit with capacity 150 kg/h.  These timelines include unit mobilization. Location ,Erbil ,IRAQ.

APPENDIX A

WASTE INCINERATORS RECOMMENDATIONS

  1. Multiple chamber type, horizontal stationary cylindrical body;

 

  1. Capacity of 15 kilograms per hour;

 

  1. Diesel-Powered;

 

  1. Burners should  be  monoblock  type  with  built-in  fan,  motor,  electronic  programmer, automatic

ignition, fuel regulator, registration  and security sensor  device for the absence of flame triggering solenoid valve

mounted on the easel supply;

 

  1. The system should have ventilation for sweeping previous gases before activating the fuel supply to the

burner;

medical incinerator primary combustion price

Equipped with main combustion  chamber and a second chamber  for reburning  designed to ensure  complete

combustion  of the gases  resulting  from  incomplete  combustion  of inert gases in the chimney, within the standards

recommended  by the World Health Organization;

 

  1. Equipped with temperature controller to adjust the air of the combustion of the waste, and fuel flow in the

burners of the firing chamber and  re-burning  in order  to conserve power when reached the “stead state” of the

combustion process;

 

  1. The control system must also be provided  with an audible alarm  in case of decrease  in temperature. The

characteristic of local power is three-phase 220/127V – 60Hz.;

 

  1. The natural circulation of the gases will be induced in a chimney height at least 6 meters and diameter of

at least 40 centimeters, so that negative pressure  is sufficient to protect the operator from excess of fires or

dispersion  of noxious gases;

 

  1. Supplied with electrical  control  panel  with  thermo-magnetic protection  and  command buttons; and,

 

  1. Equipped with   pyrometers  meters/controller   of   thermocouple  temperature   with chromium-aluminium,

range  0-1200 Deg C (to  observe  the  temperature of the  first  and

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The following requirements are to be considered as an integral part of the technical specifications for each equipment

type.

 

The system offered shall be designed to operate normally under the conditions of different regions in Kenya. These

conditions may include but not limited to power supply, temperature, humidity, and other climatic conditions.

 

A warranty for a minimum of 12 months must be supplied.

 

All text, parameters etc. on all control operating interfaces as well as on information displays and on print-outs

shall be written in English. The Bidder is responsible for all permits and approvals for importation. The Bidder shall

provide all the necessary documentation in order to facilitate the legal requirements for the installation and proper

operation of the equipment.

 

Period of Execution is 180 days from contract date covering delivery to the site and completion of all verification

operations required for the issuance of provisional acceptance.

 

Representatives of PATH and the Ministry of Medical Services (MOMS), together with the Bidder or Bidder’s

representative, shall carry out the controls, testing and initial approval for provisional and final acceptance. The

provisional and final acceptance shall take place at the final destination(s).

 

After-Sales Service: The Bidder is required to ensure that a maintenance, service and repair centre, which is

authorized by the Manufacturer, and which is able to rapidly supply genuine spare parts and consumables recommended by

the Manufacturer is available throughout the warranty period. In fulfillment of this requirement with their offer,

Bidders must submit a statement signed by the Manufacturer or an approved

 

representative of the Manufacturer:

oproviding the name and address of its authorized maintenance, service and repair centre,

 

oConfirming that this authorized maintenance, service and repair centre is able to rapidly supply genuine spare parts

and the consumables recommended by the Manufacturer.

 

The delivery and installation time must be agreed between Bidder, target Hospital and PATH. The treatment plant must

arrive pre-assembled. The Bidder shall ensure that all parts of the plant transported by sea shall not be shipped as “

deck cargo.”

medical incinerator design

It is expected that the Bidder will cooperate closely with PATH and target Hospitals for the new waste handling

building/area and will make available all needed technical information, drawings, etc.,

 

The following waste streams shall be treated in the new HCW treatment center(s):

 

Infectious waste

 

Sharps waste

 

Pathological waste

 

Pharmaceutical waste including cytotoxic or genotoxic waste

 

Small amounts of chemical waste

TECHNICAL SPECIFICATION FOR PROCUREMENT OF “MEDICAL WASTE TREATMENT PLANT”

Lot-A

Specification

1.Hydroclave for Medical waste Treatment Plant: Quantity: 02 Nos.

General Requirements

The processor must be approved to sterilize  & treat the following types of medical waste:

-Liquids: Blood, body fluids etc.

-Blood bags & tubing, gloves, Gowns, drapes, etc.

-Contaminated packaging: bandage etc.

-Sharps & Sharp containers

-Disposable instruments

-Glass products

-Human and animal tissue (surgical and pathologic) –Based upon MWM regulations

-Cultures, stocks and glassware

The processor must comply with a documented efficacy level of 6log10 reduction in spore survival (99,9999%) of the

Bacillus Stearothermophilus

The processor should reduce the volume of the waste by 60% to 80% through complete dehydration and sterilization of

the waste

The  processor must have ZERO harmful emission level and meet or exceed all standards required by the EU.

The whole waste treatment system should be offered as a complete unit consisting of following equipment and

ancillaries-

(A)The sterilization processing unit

(B)Steam Boiler

(C)Tub washer

(D)Heavy duty external shredder-

(E)Conveyer belt-based on Manufacturer’s Recommendations

(F)Bin Lift/Tipper

(G)Spore tester

(A)Features and Specifications of the Sterilization Processor unit:

Technical specification of the processor:

Steam autoclave in combination with a heavy duty Fragmenting System inside the vessel/chamber

The vessel must be of Double Chamber

Capacity (kg/load) : minimum 200 kg/batch/cycle

Volume of 140-190 liters of bulk per cycle

Average Cycle time : 60 minutes

Operating temperature: 121◦C to 135◦C

Operating pressure : 1.1 Bar to 2.4 Bar

hospital incinerator manufacturers

SECTION V

 

  • TECHNICAL SPECIFICATIONS OF THE INCINERATOR

 

  • General Description

 

The plant must have four distinct sections that demonstrate three principles of turbulence, residence time and temperature retention. The regulated sections may include but not limited to:

 

  1. Overall plant layout
  2. Feed chamber/charging
  3. Primary combustion chamber
  4. Particulate scrubbers
  5. Acid gas
  6. The stack/chimney.
  7. Minimum capacity of primary chamber = 10cubic meters
  8. Burn rate (rate of waste incineration) = 10 kg per hour
  9. Should have a full width counterbalance loading door allowing easy access to the main chamber for loading and removing ash.
  10. The INCINERATOR should be NEMA approved in accordance with Environmental management and coordination (Waste management) Regulations of 2006.

 

  • Scope Of Work

 

The work specified in the contract will include.

 

  1. Supply, install and commission an incinerator as provided   in the technical specifications

 

  1. Provision for adherence to OSHA and other statutory requirement relating to Health and Safety of workers during execution of the works covered in this

 

  1. Assessment and preparation  and construction of  a standard incinerator shed with one waste  storage room  ( see the design )

 

  1. Provision of operation and maintenance manuals and drawings complete with maintenance schedule and

 

  1. Fuel oil storage tank- Mild steel 1000 liters capacity

 

  1. Onsite training for operation and maintenance

 

IMPORTANT

To enable the Employer undertake conclusive evaluation of the tender, tenderers are requested to submit with their offers the detailed specifications, drawings and catalogues with Commissioning and maintenance instructions for the Incinerator they intend to Supply, install and commission.

Tenderers who fail to comply with this requirement fully shall have their tender rejected.

 

  1. TECHICAL SPECIFICATIONS OF THE INCINERATOR

 

3.1  Feeding and Charging

 

Controlled hygienic mechanical feeding that does not negatively influence the air temperature in the primary and secondary chambers of the incinerator shall be used.

 

  • Primary Combustion

 

  • This chamber should be equipped with burners that use low sulphur
  • The chamber should ensure a minimum exit temperature of 850 degrees
  • This unit should operate at over 1100 deg C to ensure complete
  • This chamber should be equipped with burners that use low sulphur
  • Heavy-duty steel casing
  • High quality refractory lining and insulation
  • Large full size top load door and liquid retention
  • 1 x oil fired ignition burners operated on/off

 

 

  • Secondary Combustion Chamber (After burner)

 

  1. Heavy-duty steel casing
  2. High quality refractory lining and insulation
  3. 1 x oil burner
  4. Should be fitted with burners that use low sulphur
  5. Ensure secondary air supply is controlled.
  6. Ensure residence time is not less than two seconds.
  7. Ensure that the gas temperature as measured against the inside wall in the secondary chamber and not in the flame zone is not less than 1100 degrees
  8. Ensure the emitted oxygen content of the emitted gases is not less than 11%
  9. Ensure both primary and secondary combustion temperatures are maintained until all waste is completely

 

  • Particulate Removers

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters

 

  • Chimney/Stack

 

  1. The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  2. The chimney should be visible to the operator from the feeding

 

  1. The minimum exit velocity should be 10 meters per second and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  2. The point for measurement of emissions shall be

 

  • Instrumentation

 

  1. Instrument for determining the inside wall temperature and not burner flame temperature must be provided for both primary and secondary
  2. An audible and visible alarm must be installed to warn the operator when the secondary chamber temperature drops to below the required
  3. A carbon monoxide and oxygen meter/recorder should be
  4. A smoke density meter/recorder should be
  5. A solid particulate meter/recorder should be
  6. Any other instrument that may be considered

 

  • Location / Siting of the Incinerator

 

  1. a) The incinerator must be sited in accordance with the relevant local municipal authority planning regulations and the topography of the site must be compatible with premises in the

 

  • Emission Limits

 

  1. Combustion efficiency (C.E) shall be at least00% where C.E = %Carbon dioxide x 100 / [% Carbon dioxide + carbon monoxide]
  2. The temperature of the primary chamber shall be 800 +/- 50 degrees centigrade
  3. The secondary chamber gas residence time shall be at least 1 second at 1050 +/- 50 degrees centigrade with 3% oxygen in the stack
  4. Opacity of the smoke must not exceed 20% viewed from 50 metres with naked
  5. All the emission to the air other than steam or water vapour must be odourless and free of mist, fume and
  6. A 99.99% destruction and removal efficiency (DRE) for each principal organic hazardous constituent (POHC) in the waste feed where DRE [ ( Win – Wout) /Win ] x

100 where Win = mass feed rate of the POHC in the waste stream fed to incinerator and Wout = mass emission rate of POHC in the stack prior to the release to the atmosphere.

  1. The average dioxin and furan concentration in the emission should not exceed 80mg/m3 total dioxins and furans if measured for a period of 6 to 16

 

  • Ease of Use

 

  1. Auto
  2. No pilots to
  3. Automatic control and temperature monitoring
  4. Built-in skid facilitates placement

 

  • Fuel Efficiency

 

  1. Rapid incineration means low fuel

 

  1. Up to 20kgs per hour (dependant on application).
  2. Thick refractory lining rated to 1400 deg C in main chamber retains heat, increasing

 

  • Quality Built to Last

 

  1. Heat resistant 3mm
  2. Stainless steel

 

  • Key Features

 

  1. Low running and maintenance costs
  2. Fully Automatic and simple to operate control panel
  3. Afterburner Preheat
  4. Incineration Temperatures in Excess of 900 degrees C
  5. 3 mm Steel Casing and Fully insulated
  6. Dense Refractory Concrete Lining Rated to 1400 degrees C
  7. Solid Hearth to Allow Maximum Burnout
  8. Large Top Opening Lid For Easy Loading
  9. Stainless Steel Flue as standard
  10. 12 Months or 1000 hours
  11. Optional Stainless Steel Casing
  12. Heat Recovery System option

 

3.13 Fuel and Capacity  
1. Low sulphur fuel
2. Capacity (Cubic Mtr) .10
3. Average Capacity 40kg
4. Fuel Consumption (ltrs / hr) 3

 

  • External Dimensions

 

1. Length (mm)               735  
2. Width (mm)                500
3. Height Incl. Flue (mm) 1960
4. Door Opening (mm) 325 x 325

 

  • Internal Dimensions

 

1. Length (mm) 620
2. Width (mm) 390
3. Height 500

 

  • Operation

 

  1. Minimum Operating Temperature 950
  2. Maximum Operating Temperature 1320

 

 

3. Burn rate per hour 5-20kgs
4. Temperature Monitoring Available

 

 

  • Particulate Removers

 

 

A mechanical particulate collector must be incorporated after secondary combustion chamber for removal of particulate pollutants entrained in the flue gas stream. The particulate collectors may include any of the following or a combination thereof:

 

  1. Cyclone separator
  2. Electrostatic precipitators
  3. Fabric filters

 

  • Chimney /Stack

 

 

  • The chimney should have a minimum height of 10 meters above ground level and clear the highest point of the building by not less than 3 meters for all The topography and height of adjacent buildings within 50 meters radius should be taken into account.
  • If possible the chimney should be visible to the operator from the feeding
  • The addition of dilution air after combustion in order to achieve the requirement of these guidelines is
  • The minimum exit velocity should be 10 m/s and at least twice the surrounding wind speed (Efflux velocity = wind speed x 2) whichever is higher to ensure no down washing of exiting
  • Point for the measurement of emissions shall be

 

  • Control Panel

 

  1. Control of 2 burners
  2. Timer control 0- 12 hours
  3. Integral fan timer control
  4. Temperature and thermostatic control

 

 

 

 

 

 

 

SCHEDULE 2

 

 

NO: REQUIREMENTS SUPPLIER’S REMARKS
1. Experience

 

Previous experience in the supply, installation and commissioning of  incinerators

 
2. 1 Year Maintenance Contract  
3. Work rate

 

at least10kg per day

 
4. Design

 

Basic Plan design to Provide Overall plant layout. With Feed chamber/ charging, Primary Combustion Chamber. Secondary Combustion Chamber. Particulate Scrubbers, Acid Gas Scrubbers, The stack/ chimney.

 

Fuel oil tank storage should be   Mild steel 1000 liters capacity

 

Chimney Height should be of 10 meters above ground level.

Housing facility with one waste storage room

 

 

Provide Housing designs with adequate cross ventilation

 

Chamber (Afterburner Maximum exit temperature should not be less than 1100oC

 
5. Standard control panel

 

Safety interlock, Fan Starter, Burner on/ off switch/door safety switch, Auto close down switch, temperatures control mechanism.

 
6. Combustion Chambers

 

Primary Combustion Chamber Minimum exit temperature should not be less than 850oC

 

Secondary Combustion Maximum exit temperature should be not less than 1100oC

 

 

SECTION VII

 

PRICE SCHEDULE FOR GOODS

 

Price schedule for Supply, Installation, Testing and Commissioning of an incinerator for Turkwel Power Station

 

1 2 3 4 5 6
Item Description Unit of sale Quantity Unit price Total price
1. Supply, install, and commission the incinerator as specified. LOT 1    
2. Construct a standard incinerator housing facility as per the drawing and architectural notes provided  

LOT

 

1

   
4. Construct one  waste  storage  room (provide specs on room size, construction material etc) LOT 1    
5. Supply / adhere to  the requirement of OSHA 2007 act

49,50,51,60,61,77,78,79,80,81,100

LOT 1    
6. Onsite training of Operation and Maintenance staff. LOT 1    
7. All the key Spares (Attach a separate List) LOT 1    
8. Supply and install 1000 liters Fuel oil storage tank and its secondary containment with Diesel oil level indicator and necessary piping with valves for visual checking of fuel level. LOT 1    
9. Supply of Operation and Maintenance Manuals.  

LOT

1    
10. All other items not specified but necessary to complete the Installation.   A separate list of these items to be attached.  

LOT

1    

 

 

11. Fencing of  a compound  of 10 meter length  by 10 meter  width   using Concrete  poles  high Gauge mesh wire , and a lockable gate. (Indicate size and design of gate) LOT 1    
  Sub Total        
           
  Discount  (%) if any        
  Applicable Taxes and Duties        
           
  Total Cost in Kshs        

 

pet crematorium equipment

Finally, steam to  the jacket should shut off, the unloading door is to be opened

Then the shaft and mixing arms are reversed to act as unloading mechanism and should scoop the waste fragments out of

the unloading door, onto a conveyor belt or directly into a waste container.

The vessel should now be ready for another treatment cycle, having retained most of its heat for the treatment of the

next batch.

(B)Features and Specification of the Steam Boiler:

Features of the Boiler:

It must be an Electrical boiler

Splash proof electric enclosure and switches

Door Isolator to main electric enclosure

Alarm lights and Safety/protection against excel pressure

Level control on feedback water tank

Technical specification of the Boiler:

Output: between: 90-110 kg/h (F&A 100 deg C)

Working pressure: between 7-10 bar

Boiler water content: between 80-100 liter

Feed water tank content : between 60-80 liter

Power consumption: between 60-75 Kw

Number of Heating Elements: 3-4 nos.

Electrical requirements: 400Vac, 50 Hz, 3 ph

(C)Technical Specifications of Tub washer

Features:

Fully automatic and manual modes.

Metal construction, SA 240/304

Sensors to maximize both machine efficiency and operator safety.

Must use Re-circulating cold wash water to minimize water consumption and operating costs

Disinfects all bin surfaces

Uses Powerful blow dryer to remove excess surface water

Must be compliant with all North American and EU regulations

Specifications:

Tub washer able to wash bins of a suitable size , the norm being 38 g

Must have an water reservoir of capacity minimum : 225 liter

Perfectly suited for hospitals and clinics by processing up to min.300 bins per hour.

Time to wash and dry one bin after loading-approximately 12 nos.

Bins loading on wash station at a time -approximately 12 nos.

Overall length: approx 30.0 feet

Overall length: approx 8.0 feet

Overall length: approx 3.0-3.5 feet

Height to Conveyer from ground: approx 3 feet.

Drive of the Tub washer

Motor driven

Motor Horsepower : approx. 4.0 HP

Power : 220vac, 1 ph or 400 VAC , 3 ph or to suit customer needs

Bins to be included

200 nos. with different color (based on the actual requirement of the hospital)

(D)Technical Specification of External SHREDDER Controls

Pre-programmed PLC controlled

Password activated and reversal history indication

Motor starter with overload protection

Automatic instantaneous stop on hard object in shredder bed

Automatic heavy cutting load reversal and re-try , up to three times

Control housing Nema Type 12

Cutting Hardwires

Chamber Dimensions (W x L x H): approx. 33 cm x 38 cm x 25 cm

Number of Knives: approx 18 or to suit customer needs

Knife Thickness : approx 18 mm or to suit customer needs

Knife Diameter : approx 16 cm or to suit customer needs

Teeth per Knife: minimum 3

Number of Shafts : 2 ie double shaft shredder

Drive of the shredder

Must be motor driven

Motor Horsepower: approx. 10 HP

Motor RPM: minimum 1750

Speed Reduction : 60:1

Generated Torque : min 40 Nm or 350 Ibs/in.

Gearbox: should be Parallel shaft

Shock Protection: Rubber Mount Torque Arm

Power: 220vac, 1 ph  or 400 VAC , Ph or to suit customer needs

Ancillaries to be included

Shredder stand, fabricated from 3” sq. steel tube, standard height 30 inches

Shredder hopper , fabricated from 16 gauge steel, with optional switched hopper lid

(E)Features & Technical Specification of Conveyer

To carry processed waste from vessel to shredder

Controls

Motor starter with overload protection

Control housing Nema Type 12

Safety pull-stops along both sides of conveyer

Ancillaries

Conveyer stand, fabricated from 2” sq. steel  tube

Raised sidewalls fabricated from 16 gauge steel

Dimensions

Over-all length: between 20-25 feet or appropriate length depending on the installation requirement.

Over-all width: between 24-30 inch

Over-all height (without including stand): between 12-14 inch

Available inclines:    0-40 degrees

Belt Speed: 75 ft/min

Dam spacing: approx. 16 inch

Drive

Motor driven

Horsepower :approx. 0.75 HP

Motor RPM: approx. 60

Electrical Power input : 220vac, 1phj or 400 VAC , 3 Ph or to suit customer needs

(F)Technical Specification of Tipper

Features:

It is to be designed to allow for easy bin positioning under the door to unload processed waste and easy

maneuverability for lifting and tipping the waste into the shredder hopper.

Equipped with 2 binds to accommodate processed waste loads to be loaded into the shredder and shredder waste to be

transported to the disposal bin.

Frame: Rugged heavy duty frame constructed of formed and welded steel for extra strength

Mast: Fabricated with cannel steel for greater strength and dependability. Open structure design complete with safety

cage to offer greater visibility.

small incinerator for sale

Sterilization time: approx. 30 minutes at 121◦C/1.1 Bar or approx  15 minutes at 132◦C/2.5 Bar to achieve 6log10

sterility

Fragmentation inside the chamber: Heavy duty with maximum size of final product <20 cm.

Volume reduction of the waste after processing : by 60-80% through complete waste dehydration including liquid

content of the waste

All actions after loading for sterilization, fragmentation of product is to be occurred in the same chamber/vessel

Pre or Post-air evacuation should not be necessary or used

Exhaust air quality : Does not require any venting for odor control

Operating System: Fully automated with manual over-ride .(On board PLC capable of generating written report with

cycle time , cumulated time at >121◦C

The option should be there for Internet connectivity by phone, cable or

Boiler : should not require pre-heated water

Electrical requirements: 220Vac, 1ph or 400vac 3ph to suit customer needs

Noise level at full operation: <80 dB

Working Principle of the processor

The processor should utilize steam technology in conjunction with a mechanical fragment (grinder) to sterilize

medical waste, thereby making the residual waste safe for disposal in landfills.

The sterilization vessel MUST be a double walled (jacketed) cylindrical vessel.

Pre-shredding of infectious waste must not be accepted, the fragmentation must occur safely inside the scaled vessel

continuously.

The sterilization vessel/chamber must be fitted with a motor driven shaft to which a heavy duty grinder (fragmenting

arm) is attached inside the vessel to produce an unrecognizable size of the waste product

The fragmenting are must rotate to agitated continuously throughout the heating and sterilization cycle to ensure

that the fragmented & agitated wastes (including sharps and liquids) are exposed evenly to sterilization temperature

and pressure.

Steam heat should be applied to the jacket only, while the agitated waste absorbs the heat from the jacket and makes

its own steam from its moisture content.

Should not need for special autoclave bags- simple bag or box should be workable

MUST not need for pre-treatment of the waste.

Liquids and gases MUST remain locked inside the vessel until sterilization is complete-nothing should be vacuumed or

pumped out in its infected state.

Jacket steam heat to dehydrate the waste completely regardless of its original water content.

All the hot condensate from the jacket is recycled, making the processor very economical to operate

All particles of the waste should achieve a high level of sterilization and not just “disinfection” due to the

continuous agitation.

Description of the Treatment Cycle of the processor

i)Loading

The waste has to be loaded by dropping bagged and or boxed waste into the open loading door on the vessel.

The loading door should be mounted at an angle on the top side of the vessel with suitably sized to accommodate the

infectious wastes for which it is intended

Over-loading or loading too tightly should not be an issue with this process, and hence no need of the special

operator skill.

ii)Heat –up and fragmentation

After loading , the vessel door is to be closed, and the outer jacket of the vessel is to be automatically filled

with high temperature steam, which should act as the main heating medium for heating the waste

During this heating cycle, the shaft and mixing arms should rotate continuously, causing the waste to be fragmented

and continuously tumbled against the hot vessel walls.

At this point, the waste is broken up into small fragments, and all material heats up rapidly, being evenly and

thoroughly exposed to the hot inner surfaces. The moisture content of the waste will turn in to steam, and the vessel

will start to pressurize.

Initially, no steam will be injected into the waste. If there not enough moisture in the waste to pressurize the

vessel, a small amount of steam is to be automatically added until the desired pressure is reached.

At the end of the period, the correct sterilization temperature and should be reached, and the sterilization period

should start.

iii)Sterilization period

The amount of steam fed to the outer jacket is to be regulated to maintain the desired temperature & pressure of the

inner vessel.

The mixing arms (grinder)  MUST continue to rotate throughout this cycle to ensure even sterilization pressure and

temperature for all wastes.

The treatment time should be either 15 minutes at 132◦C OR 30 minutes at 121◦C  to achieve level 6log10 sterilization

The intense subjugation of the waste to high temperature and pressure moisture in a dynamic environment should also

cause the waste to hydrolyze, that is a rapid decomposition of organic material.

iv)De-pressurization

After the treatment time , the steam to the jacket should remain on, and the internal vessel is to

be vented through a condenser, and de-pressurized. Thus, the waste loses its water content

through a combination of heat input from the jacket and flashing of water due to

depressurization.

v)De-hydration

Further dehydration is to be achieved by maintaining heat input and mixing-almost total dryness should be achieved.

HEATER For incineration of Lab wastes products


Incinerators to be appropriate for the expert disposal of clinical & & & & medical waste/ rubbish with a better lots capability in the collection of about
1000-1500 Kg. The tough, self-contained burners will offer a exceptionally effective and effective, secure disposal in addition to be made according to appropriate globally directions, e.g. CE, EU, etc
. Sort of Gas: Diesel or Fuel or Gas. Temperature regulated,.
Maybe an incineration capacity of 200 kg/ human resources as well as also a calorific worth of 7500 kcal/ kg. Industrial and also domestical waste.INCINERATOR For incineration of Lab wastes materials

Functions.
i.Smoke as well as odor free.
ii.High Temperature level, refractory mobile lining with excellent heat retention.
iii.Quick heat up time.
iv.Must have a second chamber.
v.Constant run follower.
vi.Temperature monitoring.
vii.Thermostat Control

Technical Specs.
i.Capacity: approx. 0.20 m3.
ii.Fuel intake: 5 litres/ hour Diesel Oil.
iii.Min Operating Temperature: 900 oC.
iv.Max Operating Temperature: 1350 oC.
v.Residence Time: 2 sec.
vi.Burning rate: 35kg/hr minimum

Accessories.
Normal accessories needed

Consumables as well as also Saves.
Supplied with spares along with consumables to complete a minimum of 1000 assessments