Tag: waste-incinerator

Supply, Installation and commissioning of Waste Incineration system

The proposal must include the comprehensive description of the whole system: Total cost of supply, Installation, commissioning, Automatic feeding, automatic de- ashing through performance, and efficient gas cleaning system (wet, dry or higher temperature ceramic filters), continuous emission monitoring system (CEMS), and all    other    accessories, Control    panel    for    all     components     of     the system, Troubleshooting alarm system covering all components of the system, to notify the operator to the fault which may arise during the operation, and to perform immediate corrective action, Emergency Stop button which can easily shut off / shut down all major part of the system in the event of emergency situation. Primary chamber ability / Average capacity per patch Load: 3000 Kg, Incineration capacity per hour 400 Kg/hr. , Loading system: side loading, Number of burners: minimum 7 burners, (5 to main room, 2 for secondary room ), Fuel: Diesel, The system should work continuously for at least 12 hours every day, The primary room: Heavy- duty anodized Rust resistant steel casing with minimal thickness 7mm. Painted with heat reflective paint, internal heavy duty refractory cement lining and insulation for maximum heat retention. Price of supply, installation, operation cost including fuel consumption per hour, and price of other consumable materials treatment materials (intake rate per hour and unit price each), delivery time till operation, Layout for the whole three components and gas cleaning systems, considering minimum are required for the system “containing enough area for handling and operation ”, Confirmation letter that gas emission from the system after gas cleaning should comply with Saudi regulations for gasoline emissions (stamped letter and Emission comparison table showing the emissions from the system in comparison with Saudi regulations “attached”)

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The proposal should include the complete description of the whole system: Total cost of supply, Installation, commissioning, Automatic feeding, automatic de- ashing during operation, and efficient gas cleaning system (wet, dry or high temperature ceramic filters), continuous emission monitoring system (CEMS), and all    other    accessories, Control    panel    for    all     components     of     the system, Troubleshooting alarm system covering all components of the system, to notify the operator for the fault that may arise during the operation, and to perform immediate corrective action, Emergency Stop button that can easily shut off / shut down all major part of the system in case of emergency situation. Primary chamber capacity/ Average capacity per patch Load: 3000 Kg, Incineration capacity per hour 400 Kg/hr., Loading system: side loading, Number of burners: minimum 7 burners, (5 for primary chamber, 2 for secondary chamber), Fuel: Diesel, The system should work continuously for at least 12 hours per day, The primary chamber: Heavy- duty anodized Rust resistant steel casing with minimum thickness 7mm. painted with heat reflective paint, internal heavy duty refractory cement lining and insulation for maximum heat retention. Cost of supply, installation, operation cost including fuel consumption per hour, and cost of other consumable materials treatment materials (consumption rate per hour and unit cost each), delivery time till operation, Layout for the whole three units and gas cleaning systems, considering minimum are required for the system “including enough area for operation and handling”, Confirmation letter that gas emission from the system after gas cleaning should comply with Saudi regulations for gas emissions (stamped letter and Emission comparison table showing the emissions from your system compared with Saudi regulations “attached”)

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•    Incinerator should have two (2) chambers: primary chamber with five (5) burners to incinerate materials and the secondary chamber with two (2) burners to incinerate exhaust gases.
•    The main body of the incinerator shall be stainless steel and the outside insulation thickness of not less than 7 mm made from zinc or phosphate for temperature insulation
•    The main gate of the Incinerator should be 150 mm thick and strength not less than 170 kg/m3. The door should be automatic with remote to operate.
•    The Incinerator should be designed in accordance of the environmental regulation followed in country of  origin or  as per  Saudi Arabian PME Regulations.
•    The incinerator should have fuel storage with capacity of 1000 liter.
•    The incinerator shall have the capacity to operate with temperature up to 1300 OC in the primary chamber and it can remove the residual while the incinerator is in operation
•    The inside body of the incinerator should have insulation layer made of calcium with thickness of 50 mm while the thickness of the internal surface should be 100 mm in order to stand with 1300 OC.
•    All the supporting braces of the incinerator shall be installed on stainless steel.
•    The gap between the internal and external body shall be filled with the special insulation material.
•    The exhaust shall not stay more than two (2) seconds in the secondary chamber and this chamber shall be built with high density of ceramic oasis.
•    There should be a stack with four (4) meter from the top surface of the incinerator and can be removed and installed.
•    The incinerator shall have control device for exhaust gases so that the emission shall meet the PME source standards
•    The power supply should be 220 – 380 Volts, 60 Hz. and the incinerator shall be provided with control panel showing the following:

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•    Temperature of primary and secondary chamber.
•    Condition of pressure gages.
•    Alarm showing if there is any leakage or misconducting in the electricity.
•    Indicator for overloading the burner.
•    Timer for automatically switching off the incinerator.
•    All the incinerator parts including fuel pumps, fans, valves and pipes can be operated in high ambient temperature (50OC)
•    All  parts  of  the  incinerator  shall  be  painted  in  one  color  which  should  be resistant to high humidity, high temperature and high dust / sandstorm.
•    3 years warranty with spare parts and technical supply and
•    10 years warranty for  providing spare  parts starting from the  date  of first warranty expiry
•    Provide all the list of consumable items like, filters, sorbents, etc.

The bidder shall provide all necessary details related to the facility dimensions, space area required for the whole system and all operation requirements, Details about required facility (hanger) including Layout, civil work and electromechanical details including electricity, water pipes, fuel pipes, tanks, etc. Complete Drawing & 3D drawing Clearly Show All Sections and Details of the System. List of spare parts and checklist. Required Operation staff, Fuel consumption rate of the whole system. Since our project is a turnkey project including Design, Build & Operate of central incineration facility covering all the above mentioned details and we have to coordinate all civil works and necessary requirements to operate the system.

an incinerator for our dental clinics

2. A camera post-combustion gases :
Cold filter plugging point -10 ° C max.

DIESEL AND FOOD TANK BURNER

The fuel tank will be found annexed into the dugout roof incinerator at a bund and have the following characteristics:

• Capacity: 1,200 liters
• Made of sheet steel for easy wall installation cubeto
Point above 55C inflammation.
• gas or diesel burner (must be specified in the sequence ), monobloc horizontal flame, electronic ignition, secure, permanent ventilation, control valve and isolation valve.
• Meter and level switch

The incinerator has a intake of 16.2 liters of gas to burn waste generated operation 10 hours a week expected in two burning, so that autonomy will be 7.5 weeks. The reservoir will have an outlet and an inlet for return. Pipes for oil will drive the black steel pipe with longitudinal electric resistance welded 3/4 ” DN 20mm diameter. In the tank outlet pipe retainer debris filter, with aluminum body is put, aluminum cup and stainless steel sieve with holes 100 microns in diameter .advise about the ingestion rates, is that for both chambers, or per room?

After 10 minutes, the afterburner is temperature:

•Spinning on the toaster combustion chamber, which ensures the output of the gasification of waste. The operating time of the burner is programmable according to the type of waste, using a flexible mechanical timer from 1-60 minutes.
• air injection nozzles made of refractory steel with a flow control valve.
a. watertight door for manual loading of waste.
• A timer adjustable time delay for each burner control.
• fibrous insulation panels made of calcium silicate with a depth of 75mm.

an incinerator for our dental clinics.The incinerator must comply with ” Technical Standard NTON 05-015-02 Management and Solid Waste Disposal Hazardous co go ”, as well as meeting international standards performance standards for new stationary sources and emissions from the Environmental Protection Agency United States ( Environmental Protection Agency EPA ) Incinerators Medical and Hospital infectious waste ( HMIWI its acronym in English ) and the standards of the World Health Organization (WHO ).

According to point 8.5.1.3 of this NTON 05-015-02 incinerator must have the following:

” Incinerators equipped with a camera primary and a secondary combustion, equipped with burners capable of achieving complete combustion of waste and widespread destruction of harmful and toxic chemicals (dioxins and furans amongst others), attached to the solid waste bioinfectious.

a) primary combustion chamber, it requires a temperature of 800 ° C and one hour live to be ruined waste generated gas and ash, including dioxins can create cancer is found.

b ) In the secondary combustion chamber must reach temperatures around 1,100º C and have to be operated with a residence time of the flue gases of a minimum of two seconds. To treat gas flow and entrained particles, before being discharged into the air, should be added towers chemical washing, cyclones, filters. ”

The incinerator installed must comply with the design to ensure the destruction of all hazardous, biological, industrial waste as well as many others. Combustion ” PYROLYTIC ” allows management of the gasification of waste and avoid significant discharge of black smoke and fine powder during loading. Additionally, it allows, regular and complete combustion of the waste.

The main advantages are a controlled combustion that ensures the absence of smoke, color, smell or dust. It is also automatic, so you don’t need supervision and has a low fuel consumption.

The incinerator contains:

1. A combustion chamber :
• A controller with digital display for temperature afterburner.
• Automatic Burner ( gas or diesel must be specified in the order ) with flames diving in one piece monoblock with an electronic ignition system, permanent venting valve and isolation valve.

• combustion flooring made in carborundum, preventing binding of glass and slag.

Afterburner gases

• The afterburner is powerful sheet steel flange connection.
• The electrical panel meets current standard.
• automated start of combustion air fan.

After two hours, the end of ” combustion cycle ” automatically guarantee:

• The closing of primary air servomotor.
A. burner combustion, low power.
• thermal insulation panels made of fibrous silicates and calcium with a depth of 85 mm.
d . A smoke evacuation duct .

The incinerator meets as indicated on waste incineration.

During charging, opening the door ensures instant shutdown fan primary and secondary air. At the conclusion of the combustion cycle the fan primary / secondary air and burner continues to operate for two hours to protect the burners and to cool the oven. Following this time the program automatically turns off the setup completely.

FUEL USE

This installation shall take for operation of diesel with the following characteristics:

Density at 15 ° C (max / min ) 0.88 / 0.82 kg / l
They will not burn plastics, packaging except that the amount so small that gases need not receive any therapy, secondary combustion chamber into 1100C handles everything. .

The chimney is 350 mm inner diameter and a height of 8.13m will with hatch analysis.

Combustion chamber

• The combustion chamber is thick steel plate (3 to 10 mm ) with reinforcements, especially built.
• Obtaining the combustion cycle during which no tracking service ( duration 2 hours ) is required.

The combustion cycle ensures:
• Pressure gauge and filler cap
• Special high fever.

OPERATION

The operation thereof is as follows:

• Charging waste.
• Front loading with watertight door mounted on hinges, locking screw wheel, elastic gasket and an insulation lined.
• Fan distribution primary and secondary air, the air flow regulation is effected by way of valves and actuators on automatic cycle commands.

Control and regulation
Kinematic viscosity at 40 ° c ( min / max) 2 / 4.5 mm2 / s
• An inner lining of refractory concrete comprising 42% of H² 03 (alumina ) and 100 mm thick walls.
• Output for venting diameter 1 1/2 ”
Control Panel dustproof, painted sheet with chopped paint comprising:
• Internal filling refractory concrete with very higher alumina content ( 65% H² 03) and a thickness of 150 mm.
Weight sulfur 0.2 % max.
• A secondary air injection is scheduled and ensures ideal oxygen content.
b . An injection device air for total re- combustion of these gases.

c . An input device cooling of the combustion gases.
• A circuit breaker switch for each motor ( fans and burners).
• Color : Light + dark blue.

• Capacity: 1,200 liters
• Made of sheet steel for simple wall installation cubeto
• Output for ventilation diameter 1 ½ ”
• Pressure gauge and filler cap
• Meter and level switch

The incinerator has a consumption of 16.2 liters of diesel hour to burn waste generated operation 10 hours a week expected in two burning , so that autonomy will be 7.5 weeks . The reservoir will have an outlet and an inlet for return. Pipes for oil will drive the black steel pipe with longitudinal electric resistance welded 3/4 ” DN 20mm diameter . In the tank outlet pipe retainer debris filter , with aluminum body is placed , aluminum cup and stainless steel sieve with holes 100 microns in diameter .advise on the consumption rates, is that for both chambers, or per chamber?

HICLOVER Incinerator YDC model small scale incinerators

medical waste materials incinerator

company. Our products main for small waste output. For hospital straight, local at hospital, or portable/mobile

incinerator to a single website when end-customer request. incinerator without smoke and smelting for the environment.

capapcity 500kg per day. Could you specify the point of petroleum fuel? By this you mean petrol or diesel?

an incinerator acceptable for chemcial waste containers. Capacity about 100 kgs per hour with a scrubber.1- One system of

medical waste materials incinerator
– Capacity : 100 kg
We specify that we’re interested in mobile incinerators for hospital use.

capapcity 500kg per day. Could you specify the point of oil fuel? By this you mean petrol or diesel?
with dieseil burner.we managed to get a walk in Algeria, and we hope to export to other countries in Africa.
we specify that we are interested in mobile incinerators for hospital use.